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SYPRIS SOLUTIONS INC

For the period ended Dec 31, 2023. Filed Apr 1, 2024.

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A company's yearly report to the SEC, with audited financial statements. It is the fullest account a company gives of its business, its finances and the risks it sees.

FY2023 · Filed Apr 1, 2024

SYPR$1.21-3.2%Stored close · as of Nov 10, 2026

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Item 8. Financial Statements and Supplementary Data

INDEX TO CONSOLIDATED FINANCIAL STATEMENTS

Report of Independent Registered Public Accounting Firm (PCAOB ID 173)32
Consolidated Statements of Operations34
Consolidated Statements of Comprehensive Income (Loss)35
Consolidated Balance Sheets36
Consolidated Statements of Cash Flows37
Consolidated Statements of Stockholders’ Equity38
Notes to Consolidated Financial Statements39

Stockholders and the Board of Directors of Sypris Solutions, Inc.

Louisville, Kentucky

Opinion on the Financial Statements

We have audited the accompanying consolidated balance sheets of Sypris Solutions, Inc. (the "Company") as of December 31, 2023 and 2022, the related consolidated statements of operations, comprehensive income, stockholders’ equity, and cash flows for the years then ended, and the related notes (collectively referred to as the "financial statements"). In our opinion, the financial statements present fairly, in all material respects, the financial position of the Company as of December 31, 2023 and 2022, and the results of its operations and its cash flows for the years then ended, in conformity with accounting principles generally accepted in the United States of America.

Basis for Opinion

These financial statements are the responsibility of the Company's management. Our responsibility is to express an opinion on the Company's financial statements based on our audits. We are a public accounting firm registered with the Public Company Accounting Oversight Board (United States) ("PCAOB") and are required to be independent with respect to the Company in accordance with the U.S. federal securities laws and the applicable rules and regulations of the Securities and Exchange Commission and the PCAOB.

We conducted our audits in accordance with the standards of the PCAOB. Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement, whether due to error or fraud. The Company is not required to have, nor were we engaged to perform, an audit of its internal control over financial reporting. As part of our audits we are required to obtain an understanding of internal control over financial reporting but not for the purpose of expressing an opinion on the effectiveness of the Company's internal control over financial reporting. Accordingly, we express no such opinion.

Our audits included performing procedures to assess the risks of material misstatement of the financial statements, whether due to error or fraud, and performing procedures that respond to those risks. Such procedures included examining, on a test basis, evidence regarding the amounts and disclosures in the financial statements. Our audits also included evaluating the accounting principles used and significant estimates made by management, as well as evaluating the overall presentation of the financial statements. We believe that our audits provide a reasonable basis for our opinion.

Critical Audit Matter

The critical audit matter communicated below is a matter arising from the current period audit of the financial statements that was communicated or required to be communicated to the audit committee and that: (1) relates to accounts or disclosures that are material to the financial statements and (2) involved our especially challenging, subjective, or complex judgments. The communication of the critical audit matter does not alter in any way our opinion on the financial statements, taken as a whole, and we are not, by communicating the critical audit matter below, providing a separate opinion on the critical audit matter or on the accounts or disclosures to which it relates.

Net revenue and gross profit recognized over time

As more fully described in Notes 1 and 3 to the financial statements, for contracts where the Company serves as a contractor for aerospace and defense companies under federally funded programs, revenue and gross profit is recognized over time due to the continuous transfer of control to the customer based upon the extent of progress towards completion of the performance obligation. The Company uses labor hours incurred as the measure of progress as it best depicts the Company’s performance of the obligation to the customer. Under this measure of progress, the extent of progress towards completion is measured based on the ratio of labor hours incurred to date to the total estimated labor hours to complete the performance obligation. Revenue and gross profit are recognized based on the extent of progress towards completion of the performance obligation.

We identified auditing the revenue and gross profit recognized over time as a critical audit matter due to the significant audit effort involved in auditing the percentage of completion calculation. Our audit procedures related to revenue and gross profit recognized over time included the following substantive testing procedures:

-Evaluated whether the recognition of revenue and gross profit over time was appropriate based on the terms and conditions of each tested contract.
-Tested management’s determination of the performance obligation transaction price and gross profit in management’s calculation by comparing items to revenue and gross profit recognized on similar items that were sold during the year.
-Tested completeness of the inventory on contracts for which revenue and gross profit is being recognized over time by agreeing the inventory in management’s calculation to the underlying inventory listing.
-Evaluated the percentage of completion based upon labor hours incurred to the ratio of total estimated labor hours at completion by:
oAssessing, during our physical inventory observation, the stage of completion and recalculating the labor hours incurred to date by comparing inventory items throughout the stages of completion and agreeing those items back to the inventory listing.
oPerforming manufactured inventory cost testing to test the total labor hours incurred on a finished good product.
oTesting the mathematical accuracy of management’s calculation of revenue and gross profit recognized during the period for the performance obligations.

/s/Crowe LLP

We have served as the Company’s auditor since 2014.

San Francisco, California

April 1, 2024

(in thousands, except for per share data)

Year ended December 31,
20232022
Net revenue$136,223$110,121
Cost of sales118,97595,268
Gross profit17,24814,853
Selling, general and administrative16,27914,489
Operating income969364
Interest expense, net7771,110
Other expense, net1,125800
Loss before income taxes(933)(1,546)
Income tax expense, net663948
Net loss$(1,596)$(2,494)
Loss per common share:
Basic$(0.07)$(0.11)
Diluted$(0.07)$(0.11)
Cash dividends per common share$0.00$0.00
Weighted average shares outstanding:
Basic21,87621,729
Diluted21,87621,729

(in thousands)

Year ended December 31,
20232022
Net loss$(1,596)$(2,494)
Other comprehensive income (loss):
Foreign currency translation adjustments, net of tax expense2,589982
Employee benefit related, net of tax expense1,1891,167
Other comprehensive income3,7782,149
Comprehensive income (loss)$2,182$(345)

(in thousands, except for share data)

December 31,
20232022
ASSETS
Current assets:
Cash and cash equivalents$7,881$21,648
Accounts receivable, net8,9298,064
Inventory, net77,31442,133
Other current assets9,7438,133
Total current assets103,86779,978
Property, plant and equipment, net17,13315,532
Operating lease right-of-use assets3,3094,251
Other assets5,0334,383
Total assets$129,342$104,144
LIABILITIES AND STOCKHOLDERS’ EQUITY
Current liabilities:
Accounts payable$26,737$17,638
Accrued liabilities56,23233,316
Operating lease liabilities, current portion1,0681,168
Finance lease obligations, current portion1,3271,102
Equipment financing obligations, current portion618398
Working capital line of credit5000
Note payable – related party, current portion02,500
Total current liabilities86,48256,122
Operating lease obligations, net of current portion2,6423,710
Finance lease obligations, net of current portion1,8522,536
Equipment financing obligations, net of current portion1,333738
Note payable – related party6,4843,989
Other liabilities8,08217,474
Total liabilities106,87584,569
Stockholders’ equity:
Preferred stock, par value $0.01 per share, 975,150 shares authorized; no shares issued——
Series A preferred stock, par value $0.01 per share, 24,850 shares authorized; no shares issued——
Common stock, non-voting, par value $0.01 per share, 10,000,000 shares authorized; no shares issued——
Common stock, par value $0.01 per share, 30,000,000 shares authorized; 22,465,485 shares issued and 22,459,645 outstanding in 2023 and 22,175,664 shares issued and 22,175,645 outstanding in 2022224221
Additional paid-in capital156,242155,535
Accumulated deficit(116,932)(115,336)
Accumulated other comprehensive loss(17,067)(20,845)
Treasury stock, 5,835 in 2023 and 19 shares in 202200
Total stockholders’ equity22,46719,575
Total liabilities and stockholders’ equity$129,342$104,144

(in thousands)

Year ended December 31,
20232022
Cash flows from operating activities:
Net loss$(1,596)$(2,494)
Adjustments to reconcile net loss to net cash (used in) provided by operating activities:
Depreciation and amortization3,2593,088
Deferred income taxes54329
Non-cash compensation813683
Deferred loan costs amortized36
Provision for excess and obsolete inventory(167)65
Non-cash lease expense942890
Other noncash items(56)(148)
Contributions to pension plans(16)(60)
Changes in operating assets and liabilities:
Accounts receivable(1,096)345
Inventory(34,693)(11,804)
Prepaid expenses and other assets(1,105)(3,072)
Accounts payable8,9845,556
Accrued and other liabilities13,58520,409
Net cash (used in) provided by operating activities(11,089)13,793
Cash flows from investing activities:
Capital expenditures(2,139)(3,041)
Proceeds from sale of assets010
Net cash used in investing activities(2,139)(3,031)
Cash flows from financing activities:
Proceeds from equipment financing obligations7100
Proceeds from working capital line of credit5000
Proceeds from Note Payable – related party2,5000
Principal payments on finance lease obligations(1,168)(982)
Principal payments on equipment financing obligations(551)(352)
Principal payments on Note Payable – related party(2,500)0
Indirect repurchase of shares for minimum statutory tax withholdings(105)(49)
Net cash used in financing activities(614)(1,383)
Effect of exchange rate changes on cash balances75649
Net (decrease) increase in cash and cash equivalents(13,767)10,028
Cash and cash equivalents at beginning of year21,64811,620
Cash and cash equivalents at end of year$7,881$21,648
Supplemental disclosure of cash flow information:
Non-cash investing and financing activities:
Fixed assets obtained in exchange for finance lease and equipment financing obligations$1,365$452

CONSOLIDATED STATEMENTS OF STOCKHOLDERS’** EQUITY**

(in thousands, except for share data)

Common Stock · Additional Paid-In · Accumulated · Accumulated Other Comprehensive · Treasury
SharesAmountCapitalDeficitLossStock
January 1, 2022 balance21,864,724$218$154,904$(112,842)$(22,994)$0
Net loss000(2,494)00
Employee benefit related, net of tax00001,1670
Foreign currency translation adjustment, net of tax00009820
Restricted common stock grant197,5002(2)000
Noncash compensation60,0000683000
Exercise of stock options53,4211(50)000
December 31, 2022 balance22,175,645$221$155,535$(115,336)$(20,845)$0
Net loss000(1,596)00
Employee benefit related, net of tax00001,2070
Foreign currency translation adjustment, net of tax00002,5710
Restricted common stock grant160,0002(2)000
Noncash compensation60,0000813000
Exercise of stock options106,5041(105)000
Treasury stock(42,500)01000
December 31, 2023 balance22,459,649$224$156,242$(116,932)$(17,067)$0

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS

December 31, 2023 and 2022

(1)Organization and Significant Accounting Policies

Consolidation Policy

The accompanying consolidated financial statements include the accounts of Sypris Solutions, Inc. and its wholly-owned subsidiaries (collectively, “Sypris” or the “Company”) and have been prepared by the Company in accordance with the rules and regulations of the Securities and Exchange Commission. The Company’s operations are domiciled in the United States (U.S.) and Mexico and serve a wide variety of domestic and international customers. All intercompany accounts and transactions have been eliminated.

Nature of Business

Sypris is a diversified provider of truck components, oil and gas pipeline components and aerospace and defense electronics. The Company produces a wide range of manufactured products, often under multi-year, sole-source contracts with corporations and government agencies. The Company offers such products through itstwo business segments, Sypris Technologies, Inc. (“Sypris Technologies”) and Sypris Electronics, LLC (“Sypris Electronics”). Sypris Technologies derives its revenue primarily from the sale of forged, machined, welded and heat-treated steel components primarily for heavy commercial vehicle and high-pressure energy pipeline applications. Sypris Electronics derives its revenue primarily from circuit card and box build manufacturing, high reliability manufacturing and systems assembly and integration, primarily for aerospace and defense, communications and space applications. Most products are built to the customer’s design specifications. The Company also provides engineering design services and repair or inspection services. See Note 20 for additional information regarding our segments.

Use of Estimates

The preparation of the consolidated financial statements and accompanying notes in conformity with U.S. generally accepted accounting principles requires management to make estimates and assumptions that affect the amounts reported. Changes in facts and circumstances could have a significant impact on the resulting estimated amounts included in our consolidated financial statements. Actual results could differ from these estimates.

Fair Value Estimates

The Company estimates fair value of its financial instruments utilizing an established three-level hierarchy. The hierarchy is based upon the transparency of inputs to the valuation of an asset or liability as of the measurement date as follows: Level 1 – Valuation is based upon unadjusted quoted prices for identical assets or liabilities in active markets. Level 2 – Valuation is based upon quoted prices for similar assets and liabilities in active markets, or other inputs that are observable for the asset or liability, either directly or indirectly, for substantially the full term of the financial instruments. Level 3 – Valuation is based upon other unobservable inputs that are significant to the fair value measurements.

Cash Equivalents

Cash equivalents include all highly liquid investments with a maturity of three months or less when purchased.

Inventory

Inventory is stated at the lower of cost or estimated net realizable value. Costs for raw materials, work in process and finished goods is determined under the first-in, first-out method. Indirect inventories, which include perishable tooling, repair parts and other materials consumed in the manufacturing process but not incorporated into finished products are classified as raw materials.

The Company’s reserve for excess and obsolete inventory is primarily based upon forecasted demand for its product sales, and any change to the reserve arising from forecast revisions is reflected in cost of sales in the period the revision is made.

Property, Plant and Equipment

Property, plant and equipment is stated at cost. Depreciation of property, plant and equipment is generally computed using the straight-line method over their estimated economic lives. For land improvements, buildings and building improvements, the estimated economic life is generally 40 years. Estimated economic lives range from three to fifteen years for machinery, equipment, furniture and fixtures. Leasehold improvements are amortized over the shorter of their economic life or the respective lease term using the straight-line method. Expenditures for maintenance, repairs and renewals of minor items are expensed as incurred. Major rebuilds and improvements are capitalized. Also included in plant and equipment are assets under finance lease, which are stated at the present value of minimum lease payments.

Cloud Computing Arrangements

The Company capitalizes implementation costs incurred in cloud computing (i.e., hosting arrangements) during the application development phase and depreciates the costs over the non-cancellable term of the cloud computing arrangements plus any option renewal periods that are reasonably certain to be exercised or for which the exercise is controlled by the service provider. The Company classifies the amortization of capitalized implementation costs in the same line item in the statement of operations as the fees associated with the hosting service (i.e., operating and SG&A expense) and classifies the related payments in the statement of cash flows in the same manner as payments made for fees associated with the hosting service (i.e. cash flows from operating activities). In addition, the capitalization of implementation costs is reflected in the balance sheet consistent with the location of prepayment of fees for the hosting element (i.e., within prepaid expenses and other current assets). As of December 31, 2023 and 2022, the Company had $156,000 and $204,000 recorded in prepaid expenses and other current assets in the consolidated balance sheets. Amortization expense for the years ended December 31, 2023 and 2022 was not material.

Long-lived Assets

The Company reviews the carrying value of amortizable long-lived assets whenever events or changes in circumstances indicate that the carrying amount of an asset may not be recoverable. Recoverability of assets to be held for sale and held for use is measured by a comparison of the carrying amount of the asset to the undiscounted future net cash flows expected to be generated by the asset. If facts and circumstances indicate that the carrying value of an asset or groups of assets, as applicable, is impaired, the long-lived asset or groups of long-lived assets are written down to their estimated fair value.

Leases

Our lease portfolio represents leases of real estate, including manufacturing, assembly and office facilities, while the remainder represents leases of personal property, including manufacturing and information technology equipment. We have lease agreements with lease and non-lease components, which are accounted for as a single lease component. Leases with an initial term of twelve months or less are not recorded on the balance sheet, and we recognize lease expense for these leases on a straight-line basis over the lease term. Generally, we use our incremental borrowing rate in determining the present value of lease payments, unless the implicit rate is readily available.

Stock-based Compensation

The Company accounts for stock-based compensation in accordance with the fair value recognition provisions using the Black-Scholes option-pricing method, which requires the input of several subjective assumptions. These assumptions include estimating the length of time employees will retain their vested stock options before exercising them (expected term) and the estimated volatility of our common stock price over the expected term. Changes in the subjective assumptions can materially affect the fair value estimate of stock-based compensation and consequently, the related expense is recognized in the consolidated statements of operations.

Income Taxes

The Company uses the liability method in accounting for income taxes. Deferred tax assets and liabilities are recorded for temporary differences between the tax basis of assets and liabilities and their reported amounts in the consolidated financial statements, using the statutory tax rates in effect for the year in which the differences are expected to reverse. A valuation allowance is recorded to reduce the carrying amounts of deferred tax assets unless it is more likely than not that such assets will be realized.

In the ordinary course of business there is inherent uncertainty in quantifying the Company’s income tax positions. The Company assesses its income tax positions and records tax benefits for all years subject to examination based upon management’s evaluation of the facts, circumstances, and information available at the reporting dates. For those tax positions where it is more-likely-than-not that a tax benefit will be sustained, the Company has recorded the largest amount of tax benefit with a greater than 50% likelihood of being realized upon ultimate settlement with a taxing authority that has full knowledge of all relevant information. For those income tax positions where it is not more-likely-than-not that a tax benefit will be sustained, no tax benefit has been recognized in the financial statements. Where applicable, associated interest has also been recognized.

The Company recognizes liabilities or assets for the deferred tax consequences of temporary differences between the tax bases of assets or liabilities and their reported amounts in the financial statements in accordance with ASC 740,Income Taxes. The Company recognizes interest accrued related to unrecognized tax benefits in income tax expense. Penalties, if incurred, would be recognized as a component of income tax expense.

Net Revenue and Cost of Sales

The Company recognizes revenue when it satisfies a performance obligation by transferring control of a promised product or rendering a service to a customer. The amount of revenue recognized reflects the consideration the Company expects to be entitled to in exchange for the product or service (the “transaction price”). The Company’s transaction price in its contracts with customers is generally fixed; no payment discounts, rebates or refunds are included within its contracts. The Company does not provide service-type warranties nor does it allow customer returns. In connection with the sale of various parts to customers, the Company is subject to typical assurance warranty obligations covering the compliance of the electronics parts produced to agreed-upon specifications. Customer returns, when they occur, relate to quality rework issues and are not connected to any repurchase obligation of the Company.

A performance obligation is a promise in a contract to transfer a distinct product or render a service to a customer and is the unit of account to which the transaction price is allocated under ASC 606,Revenue from Contracts with Customers (“ASC 606”). When a contract contains multiple performance obligations, we allocate the transaction price to the individual performance obligations using the price at which the promised goods or services would be sold to customers on a standalone basis. For most sales within our Sypris Technologies segment and a portion of sales within Sypris Electronics, control transfers to the customer at a point in time. Indicators that control has transferred to the customer include the Company having a present right to payment, the customer obtaining legal title and the customer having the significant risks and rewards of ownership. The Company’s principal terms of sale are FOB Shipping Point, or equivalent, and, as such, the Company primarily transfers control and records revenue for product sales upon shipment.

For contracts where Sypris Electronics serves as a contractor for aerospace and defense companies under federally funded programs, we generally recognize revenue over time as we perform due to the continuous transfer of control to the customer. This continuous transfer of control to the customer is supported by clauses in the contracts that allow the customer to unilaterally terminate the contract for convenience, pay us for costs incurred plus a reasonable profit and take control of any work in process. Because control is transferred over time, revenue and gross profit is recognized based on the extent of progress towards completion of the performance obligation. We use labor hours incurred as a measure of progress for these contracts because it best depicts the Company’s performance of the obligation to the customer, which occurs as we incur labor on our contracts. Under this measure of progress, the extent of progress towards completion is measured based on the ratio of labor hours incurred to date to the total estimated labor hours at completion of the performance obligation.

Allowance for Credit Losses

Trade accounts receivable are reported net of the allowance for credit losses in the consolidated balance sheets. We provide an allowance for credit losses on trade receivables based on historical loss experience, aging analysis, and any specific, known troubled accounts. Accounts deemed uncollectible are written off against the allowance after management deems the account to be uncollectible.

Product Warranty Costs

The provision for estimated warranty costs is recorded at the time of sale and is periodically adjusted to reflect actual experience. The Company’s warranty liability, which is included in accrued liabilities in the accompanying balance sheets, as of December 31, 2023 and 2022, was $805,000 and $690,000, respectively. The Company’s warranty expense for the years ended December 31, 2023 and 2022 was $350,000 and $251,000, respectively.

Concentrations of Credit Risk

Financial instruments which potentially expose the Company to concentrations of credit risk consist of accounts receivable. The Company’s customer base consists of a number of customers in diverse industries across geographic areas, primarily in North America and Mexico, and aerospace and defense companies under contract with the U.S. Government. The Company performs periodic credit evaluations of its customers’ financial condition and does not require collateral on its commercial accounts receivable. Credit losses are provided for in the consolidated financial statements and consistently have been within management’s expectations. Approximately 30% of accounts receivable outstanding at December 31, 2023 is due fromtwo customers. More specifically, SubCom and Gastech Engineering, LLC comprise 16% and 14%, respectively, of December 31, 2023 outstanding accounts receivable. Approximately 31% of accounts receivable outstanding at December 31, 2022 is due fromtwo customers. More specifically, SubCom and Detroit Diesel comprise 18% and 13%, respectively, of December 31, 2022 outstanding accounts receivable. No other single customer accounted for more than 10% of the Company’s total accounts receivable as of December 31, 2023 or 2022.

The Company’s largest customers for the year ended December 31, 2023 were Sistemas, Northrop Grumman, Detroit Diesel, and Subcom, which represented approximately 22%,17%,13% and 10%, respectively, of the Company’s total net revenue. Detroit Diesel and Sistemas are both customers within the Sypris Technologies segment and Northrop Grumman and Subcom are customers within the Sypris Electronics segment. The Company’s largest customers for the year ended December 31, 2022 were Sistemas, Detroit Diesel and Northrop Grumman, which represented approximately 22%,18% and 14%, respectively, of the Company’s total net revenue. No other single customer accounted for more than 10% of the Company’s total net revenue for the years ended December 31, 2023 or 2022.

Foreign Currency Translation

The functional currency for the Company’s Mexican subsidiary is the Mexican peso. Assets and liabilities are translated at the period end exchange rate, and income and expense items are translated at the weighted average exchange rate. The resulting translation adjustments are recorded in comprehensive loss as a separate component of stockholders’ equity. Remeasurement gains or losses for U.S. dollar denominated accounts of the Company’s Mexican subsidiary are included in other income, net.

Collective Bargaining Agreements

Approximately 406, or 54% of the Company’s employees, all within Sypris Technologies, were covered by collective bargaining agreements as of December 31, 2023. Excluding certain Mexico employees covered under an annually ratified agreement, there areno employees covered by collective bargaining agreements that expire within the next twelve months. Certain Mexico employees are covered by an annually ratified collective bargaining agreement. These employees represented approximately 51% of the Company’s workforce, or 382 employees as of December 31, 2023.

Recently Issued Accounting Standards

In June 2016, the FASB issued ASU 2016-13, Credit Losses – Measurement of Credit Losses on Financial Instruments, new guidance for the accounting for credit losses on certain financial instruments. This guidance introduces a new approach to estimating credit losses on certain types of financial instruments and modifies the impairment model for available-for-sale debt securities. The Company adopted this guidance on January 1, 2023, which had no material impact on our consolidated financial statements.

In November 2023, the Financial Accounting Standards Board (FASB) issued ASU 2023-07, Segment Reporting (Topic 280). The guidance enhances reportable segment disclosure requirements, primarily through enhanced disclosures about significant segment expenses. The guidance becomes effective for fiscal years beginning after December 15, 2023, and interim periods within fiscal years beginning after December 15, 2024, with early adoption permitted. We are currently evaluating the impact of the guidance on our financial statement disclosures.

In December 2023, the FASB issued ASU 2023-09, Improvements to Income Tax Disclosures. This guidance requires disaggregated income tax disclosures on the rate reconciliation and income taxes paid. The guidance becomes effective for annual periods beginning after December 15, 2024, with early adoption permitted. We are currently evaluating the impact of the guidance on our financial statement disclosures.

Liquidity

As reflected in the consolidated financial statements, the Company reported a net loss of $1,596,000 and cash used in operating activities of $11,089,000 for the year ended December 31, 2023. The Company’s net inventory increased from $42,133,000 to $77,314,000 as of December 31, 2022 and 2023, respectively, primarily related to contracts with Sypris Electronics’ aerospace and defense customers. Shipments to customers on certain of these contracts were delayed beyond the initial delivery dates, which negatively impacted the cycle time to convert inventory to cash during the year ended December 31, 2023. As a result, the Company experienced a liquidity shortfall in the fourth quarter of 2023 and the first quarter of 2024. The shipment delays also contributed to an increase in trade payable balances with certain suppliers. The Company has entered into negotiations with these suppliers to amend payment and other terms.

During the fourth quarter of 2023, the Company amended its promissory note obligation with Gill Family Capital Management, Inc. (the “GFCM Note”) to, among other things, increase the principal amount by $2,500,000 to $6,500,000 and extend the maturity dates for $2,000,000 of the obligation to April 1, 2025, $2,000,000 to April 1, 2026 and $2,500,000 to April 1, 2027 (See Note 12). On February 7, 2024, the Company further amended the GFCM Note to increase the principal amount by $2,500,000 to $9,000,000, with the additional balance due on April 1, 2027 (see Note 21). The additional $5,000,000 loaned to the Company by GFCM in the fourth quarter of 2023 and the first quarter of 2024 was approved by the Audit Committee and provided the Company necessary liquidity.

Our ability to service our current liabilities will require a significant amount of cash. Management has evaluated our ability to generate this cash to meet our obligations for the next twelve months. Our primary sources of funds to meet our liquidity and capital requirements include cash on hand funds generated through continued revenue growth from the Company’s consolidated operations and reductions in the Company’s investment in working capital. Based upon our current forecast, we believe that we will have sufficient liquidity to finance our operations for the next twelve months.

Although we believe the assumptions underlying our current forecast are reasonable, management is also prepared to implement contingency plans that include other cost reduction initiatives to improve profitability and cash flow, or management can take additional steps such as adjusting the timing and amount of certain operating expenses as well as capital expenditures or the issuance of new debt. If we are unable to achieve our forecasted revenue, or if our costs are higher than expected, we may be required to revise our plans to provide for additional cost-cutting measures, seek additional financing or to consider other strategic alternatives.

(2)Leases

The Company determines if an arrangement is a lease at its inception. The Company has entered into operating leases for real estate. These leases have initial terms which range from 10 years to 11 years, and often include one or more options to renew. These renewal terms can extend the lease term by 5 years and will be included in the lease term when it is reasonably certain that the Company will exercise the option. The Company’s existing leases do not contain significant restrictive provisions; however, certain leases contain provisions for payment of real estate taxes, insurance and maintenance costs by the Company. The lease agreements do not contain any residual value guarantees. Some of the real estate lease agreements include periods of rent holidays and payments that escalate over the lease term by specified amounts. All operating lease expenses are recognized on a straight-line basis over the lease term. For finance leases, interest expense is recognized on the lease liability and the right-of-use asset is amortized over the lease term.

Some leases may require variable lease payments based on factors specific to the individual agreements. Variable lease payments for which we are typically responsible include real estate taxes, insurance and common area maintenance expenses based on the Company’s pro-rata share, which are excluded from the measurement of the lease liability. Additionally, one of the Company’s real estate leases has lease payments that adjust based on annual changes in the Consumer Price Index (“CPI”). The leases that are dependent upon CPI are initially measured using the index or rate at the commencement date and are included in the measurement of the lease liability. Incremental payments due to changes in the index are treated as variable lease costs and expensed as incurred.

These operating leases are included in “Operating lease right-of-use assets” on the Company’s consolidated balance sheets and represent the Company’s right to use the underlying asset for the lease term. The Company’s obligations to make lease payments are included in “Operating lease liabilities, current portion” and “Operating lease liabilities, net of current portion” on the Company’s consolidated balance sheets. Operating lease right-of-use assets and liabilities are recognized at the commencement date based on the present value of lease payments over the lease term. As of December 31, 2023, total right-of-use assets and operating lease liabilities were approximately $3,309,000 and $3,710,000, respectively. As of December 31, 2022, total right-of-use assets and operating lease liabilities were approximately $4,251,000 and $4,878,000, respectively.

We primarily use our incremental borrowing rate, which is updated quarterly, based on the information available at commencement date, in determining the present value of lease payments. If readily available, we would use the implicit rate in a new lease to determine the present value of lease payments. The Company has certain contracts for real estate which may contain lease and non-lease components which it has elected to treat as a single lease component.

The Company has entered into various short-term operating leases, primarily for office equipment with an initial term of twelve months or less. Lease payments associated with short-term leases are expensed as incurred and are not recorded on the Company’s balance sheet. The related lease expense for short-term leases was not material for the year ended December 31, 2023 and 2022.

The following table presents information related to lease expense for the year ended December 31, 2023 and 2022 (in thousands):

December 31,
20232022
Finance lease expense
Amortization expense$757$677
Interest expense284338
Operating lease expense1,4021,402
Variable lease expense367337
Total lease expense$2,810$2,754

The following table presents supplemental cash flow information related to leases (in thousands):

December 31,
20232022
Cash paid for amounts included in the measurement of lease liabilities:
Operating cash flows from operating leases$1,776$1,713
Operating cash flows from finance leases284338
Financing cash flows from finance leases1,168982

The annual future minimum lease payments as of December 31, 2023 are as follows (in thousands):

OperatingFinance
LeasesLeases
Next 12 months$1,317$1,548
12 to 24 months1,2311,514
24 to 36 months859488
36 to 48 months8420
48 to 60 months00
Thereafter00
Total lease payments4,2493,550
Less imputed interest(539)(371)
Total$3,710$3,179

The following table presents certain information related to lease terms and discount rates for leases as of December 31, 2023 and 2022:

December 31,
20232022
Weighted-average remaining lease term (years):
Operating leases3.64.4
Finance leases2.23.0
Weighted-average discount rate (percentage):
Operating leases8.08.0
Finance leases8.88.5
(3)Revenue from Contracts with Customers

The Company recognizes revenue when it satisfies a performance obligation by transferring control of a promised product or rendering a service to a customer. The amount of revenue recognized reflects the consideration the Company expects to be entitled to in exchange for the product or service (the “transaction price”). The Company’s transaction price in its contracts with customers is generally fixed; no payment discounts, rebates or refunds are included within its contracts. The Company also does not provide service-type warranties, nor does it allow customer returns. In connection with the sale of various parts to customers, the Company is subject to typical assurance warranty obligations covering the compliance of the electronics parts produced to agreed-upon specifications. Customer returns, when they occur, relate to quality rework issues and are not connected to any repurchase obligation of the Company.

A performance obligation is a promise in a contract to transfer a distinct product or render a service to a customer and is the unit of account to which the transaction price is allocated under ASC 606. When a contract contains multiple performance obligations, we allocate the transaction price to the individual performance obligations using the price at which the promised goods or services would be sold to customers on a standalone basis. For most sales within our Sypris Technologies segment and a portion of sales within Sypris Electronics, control transfers to the customer at a point in time. Indicators that control has transferred to the customer include the Company having a present right to payment, the customer obtaining legal title and the customer having the significant risks and rewards of ownership. The Company’s principal terms of sale are FOB Shipping Point, or equivalent, and, as such, the Company primarily transfers control and records revenue for product sales upon shipment.

For contracts where Sypris Electronics serves as a contractor for aerospace and defense companies under federally funded programs, we generally recognize revenue over time as we perform because of continuous transfer of control to the customer. This continuous transfer of control to the customer is supported by clauses in the contracts that allow the customer to unilaterally terminate the contract for convenience, pay us for costs incurred plus a reasonable profit and take control of any work in process. Because control is transferred over time, revenue and gross profit is recognized based on the extent of progress towards completion of the performance obligation. We use labor hours incurred as a measure of progress for these contracts because it best depicts the Company’s performance of the obligation to the customer, which occurs as we incur labor on our contracts. Under this measure of progress, the extent of progress towards completion is measured based on the ratio of labor hours incurred to date to the total estimated labor hours at completion of the performance obligation.

Some of Sypris Electronics’ contractual arrangements with customers are for one year or less. For the remaining population of non-cancellable contracts greater thanone year we had $100,891,000 of remaining performance obligations as of December 31, 2023, all of which were long-term Sypris Electronics’ contracts. We expect to recognize approximately 68% of our remaining performance obligations as revenue in 2024 and the balance in 2025.

Disaggregation of Revenue

The following table summarizes revenue from contracts with customers for the years ended December 31, 2023 and 2022:

December 31,
20232022
Sypris Technologies – transferred point in time$77,920$69,259
Sypris Electronics – transferred point in time15,46310,400
Sypris Electronics – transferred over time42,84030,462
Net revenue$136,223$110,121

Differences in the timing of revenue recognition, billings and cash collections results in billed accounts receivable, unbilled receivables (contract assets) and deferred revenue, customer deposits and billings in excess of revenue recognized (contract liabilities) on the consolidated balance sheets.

Contract assets– Contract assets include unbilled amounts typically resulting from sales under contracts where revenue is recognized over time and revenue recognized exceeds the amount billed to the customer, and the right to payment is subject to conditions other than the passage of time. Contract assets are generally classified as current assets in the consolidated balance sheet. The balance of contract assets as of December 31, 2023 and 2022 were $4,638,000 and $2,393,000, respectively, and are included within other current assets in the accompanying consolidated balance sheets.

Contract liabilities – Some of the Company’s contracts within Sypris Electronics are billed as work progresses in accordance with the contract terms and conditions, either at periodic intervals or upon achievement of certain milestones. Often this results in billing occurring prior to revenue recognition resulting in contract liabilities. Additionally, the Company occasionally receives cash payments from customers in advance of the Company’s performance resulting in contract liabilities. These contract liabilities are classified as either current or long-term in the consolidated balance sheet based on the timing of when the Company expects to recognize revenue. As of December 31, 2023, the contract liabilities balance was $53,537,000, of which $49,738,000 was included within accrued liabilities and $3,799,000 was included within other liabilities in the accompanying consolidated balance sheets. As of December 31, 2022, the contract liabilities balance was $40,391,000, of which $27,909,000 was included within accrued liabilities and $12,482,000 was included within other liabilities in the accompanying consolidated balance sheets. Payments received from customers in advance of revenue recognition are not considered to be significant financing components because they are used to meet working capital demands that can be higher in the early stages of a contract.

The Company recognized revenue from contract liabilities of $19,919,000 and $14,165,000 during the years ended December 31, 2023 and 2022, respectively.

Practical expedients and exemptions

Sales commissions are expensed when incurred because the amortization period would have been one year or less. These costs are recorded in selling, general and administrative expense in the consolidated statements of operations.

We do not disclose the value of unsatisfied performance obligations for contracts with original expected lengths of one year or less.

(4)Other Expense, Net

The Company recognized other expense of $1,125,000 during the year ended December 31, 2023, which included pension expense of $1,036,000. Foreign currency related expenses were not material for the year ended December 31, 2023.

The Company recognized other expense of $800,000 during the year ended December 31, 2022, which included pension expense of $562,000. Foreign currency related expenses were not material for the year ended December 31, 2022.

(5)Accounts Receivable

Accounts receivable consists of the following (in thousands):

December 31,
20232022
Commercial$9,235$8,139
Allowance for credit losses(306)(75)
Accounts receivable, net$8,929$8,064
(6)Inventory

Inventory consists of the following (in thousands):

December 31,
20232022
Raw materials$67,962$36,612
Work in process9,0276,585
Finished goods1,974802
Reserve for excess and obsolete inventory(1,649)(1,866)
Inventory, net$77,314$42,133
(7)Other Current Assets

Other current assets consist of the following (in thousands):

December 31,
20232022
Prepaid expenses$1,405$1,810
Contract assets4,6382,393
Other3,7003,930
Other current assets$9,743$8,133

Included in other current assets are income and VAT taxes refundable, tools, spare parts and other items, none of which exceed 5% of total current assets.

(8)Property, Plant and Equipment

Property, plant and equipment consists of the following (in thousands):

December 31,
20232022
Land and land improvements$43$43
Buildings and building improvements8,5078,044
Machinery, equipment, furniture and fixtures74,58866,037
Construction in progress8632,048
84,00176,172
Accumulated depreciation(66,868)(60,640)
Property plant and equipment, net$17,133$15,532

Depreciation expense, including amortization of assets recorded under finance leases, totaled approximately $3,259,000 and $3,088,000 for the years ended December 31, 2023 and 2022, respectively. Capital expenditures included in accounts payable or accrued liabilities were not material as of December 31, 2023 and 2022, respectively.

Included within property, plant and equipment were assets under finance leases as follows (in thousands):

December 31,
20232022
Buildings and building improvements$3,490$3,045
Machinery, equipment, furniture and fixtures4,0463,432
7,5366,477
Accumulated depreciation(3,799)(2,712)
Net$3,737$3,765
(9)Other Assets

Other assets consist of the following (in thousands):

December 31,
20232022
Long-term spare parts$598$497
Long-term deposits280280
Pension asset849645
Deferred tax asset, net2,6572,367
Other649594
Other assets$5,033$4,383
(10)Accrued Liabilities

Accrued liabilities consist of the following (in thousands):

December 31,
20232022
Salaries, wages, employment taxes and withholdings$1,994$1,644
Employee benefit plans2,024891
Accrued professional fees764734
Income, property and other taxes300201
Contract liabilities – short term49,73827,909
Deferred gain from sale-leaseback349305
Other1,0631,632
Accrued liabilities$56,232$33,316

Included in other accrued liabilities are accrued operating expenses, accrued warranty expenses, accrued interest, and other items, none of which exceed 5% of total current liabilities.

(11)Other Liabilities

Other liabilities consist of the following (in thousands):

December 31,
20232022
Noncurrent pension liability$3,823$4,332
Deferred gain from sale leaseback407660
Contract liabilities – long-term3,79912,482
Other530
Other liabilities$8,082$17,474
(12)Debt

Long-term obligations consists of the following (in thousands):

December 31,
20232022
Current:
Finance lease obligation, current portion$1,327$1,102
Equipment financing obligations, current portion618398
Note payable – related party, current portion02,500
Working capital line of credit5000
Current portion of long-term debt and finance lease obligations$2,445$4,000
Long-Term:
Finance lease obligations$1,852$2,536
Equipment financing obligations1,333738
Note payable – related party6,5004,000
Less unamortized debt issuance and modification costs(16)(11)
Long-term debt and finance lease obligations, net of unamortized debt costs$9,669$7,263

The Company had no capitalized interest in 2023 or 2022.

Note Payable–* Related Party*

The Company has received the benefit of loans from GFCM in the form of secured promissory note obligations totaling $6,500,000 in principal as of December 31, 2023 and 2022 (the “Note”). GFCM is an entity controlled by the Company’s Chairman, President and Chief Executive Officer, Jeffrey T. Gill and one of our directors, R. Scott Gill. GFCM, Jeffrey T. Gill and R. Scott Gill are significant beneficial stockholders of the Company.

During the fourth quarter ended December 31, 2023, the Company and GFCM amended the Note to, among other things: (i) increase the principal amount by $2,500,000 to $6,500,000, (ii) extend the maturity dates for $2,000,000 of the obligation to April 1, 2025, $2,000,000 to April 1, 2026 and the balance to April 1, 2027 (iii) adjust the interest rate beginning on November 10, 2023 and on each April 1 thereafter, to reflect the greater of 8% or 500 basis points above the five-year Treasury note average during the previous 90-day period, and (iv) allow for the deferral of payment for up to 60% of the interest due on the Note to April 1, 2025. On February 7, 2024, the Company further amended the Note to increase the principal amount due on April 1, 2027 by another $2,500,000. The amendment increased the aggregate amount previously loaned by GFCM to the Company from $6,500,000 to $9,000,000 (see Note 21).

The weighted average interest rate for the Note as of December 31, 2023 and 2022 was 8.7% and 8.0%, respectively. Interest paid on the Note during the years ended December 31, 2023 and 2022 totaled approximately $479,000 and $526,000, respectively.

Obligations under the promissory note are guaranteed by all of the subsidiaries and are secured by a first priority lien on substantially all assets of the Company, including those in Mexico.

Finance Lease Obligations

As of December 31, 2023, the Company had $3,179,000 outstanding under finance lease obligations for both property and machinery and equipment with maturities through 2026 and a weighted average interest rate of 8.8%.

Equipment Financing Obligations

As of December 31, 2023, the Company had $1,951,000 outstanding under equipment financing facilities, with a weighted average interest rate of 6.8% and payments due through 2028. Payments on the Company’s equipment financing obligations are due as follows (in thousands):

Next 12 months$733
12 to 24 months557
24 to 36 months461
36 to 48 months349
48 to 60 months110
Thereafter0
Total payments2,210
Less imputed interest(259)
Total equipment financing obligations$1,951
(13)Fair Value of Financial Instruments

Cash, accounts receivable, accounts payable and accrued liabilities are reflected in the consolidated financial statements at their carrying amount which approximates fair value because of the short-term maturity of those instruments. The carrying amount of debt outstanding at December 31, 2023 approximates fair value, and is based upon a market approach (Level 2).

(14)Employee Benefit Plans

Sypris Technologies sponsors noncontributory defined benefit pension plans (the “Pension Plans”) covering certain of its employees. The Pension Plans covering salaried and management employees provide pension benefits that are based on the employees’ highest five-year average compensation withinten years before retirement. The Pension Plans covering hourly employees and union members generally provide benefits at stated amounts for each year of service. All of the Company’s pension plans are frozen to new participants and certain plans are frozen to additional benefit accruals. The Company’s funding policy is to make the minimum annual contributions required by the applicable regulations. The Pension Plans’ assets are primarily invested in equity securities and fixed income securities.

The following table details the components of pension (income) expense (in thousands):

Year ended December 31,
20232022
Service cost$0$5
Interest cost on projected benefit obligation1,236839
Net amortization of actuarial loss526560
Expected return on plan assets(726)(837)
Net periodic benefit cost$1,036$567

The net periodic cost of the defined benefit pension plans incurred during the years ended December 31, 2023 and 2022 are reflected in the following captions in the accompanying consolidated statements of operations (in thousands):

Year ended December 31,
20232022
Service cost:
Selling, general and administrative expenses$0$5
Other net periodic benefit costs:
Other expense, net1,036562
Total$1,036$567

The following are summaries of the changes in the benefit obligations and plan assets and of the funded status of the Pension Plans (in thousands):

December 31,
2023 · 2022
Change in benefit obligation
Benefit obligation at beginning of year$24,791$32,756
Service cost05
Interest cost1,236839
Actuarial loss(54)(6,303)
Benefits paid(2,385)(2,506)
Benefit obligation at end of year$23,588$24,791
Change in plan assets:
Fair value of plan assets at beginning of year$22,843$30,051
Actual return on plan assets1,334(4,768)
Company contributions1666
Benefits paid(2,385)(2,506)
Fair value of plan assets at end of year$21,808$22,843
Underfunded status of the plans$(1,780)$(1,948)
Balance sheet assets (liabilities):
Other assets$849$645
Accrued liabilities(922)(16)
Other liabilities(1,707)(2,577)
Net amount recognized$(1,780)$(1,948)
Pension plans with accumulated benefit obligation in excess of plan assets:
Projected benefit obligation$16,654$17,260
Accumulated benefit obligation16,65417,260
Fair value of plan assets14,02614,665
Projected benefit obligation and net periodic pension cost assumptions:
Discount rate – projected benefit obligation5.10%5.40%
Discount rate – net periodic pension cost5.402.70
Rate of compensation increaseN/AN/A
Expected long-term rate of return on plan assets2.95–3.552.35–3.40
December 31,
20232022
Weighted average asset allocation:
Equity securities17%16%
Debt securities8383
Other01
Total100%100%

The fair values of our pension plan assets as of December 31, 2023 are as follows (in thousands):

Quoted Prices In Active Markets (Level 1)Significant Other Observable Inputs (Level 2)
Asset categories
Cash and cash equivalents$2,222$0
Equity securities:0
U.S. Large Cap2,3540
U.S. Mid Cap3010
U.S. Small Cap1750
World Equity8730
Fixed income securities4,70311,180
Total Plan Assets$10,628$11,180

The fair values of our pension plan assets as of December 31, 2022 are as follows (in thousands):

Quoted Prices In Active Markets (Level 1)Significant Other Observable Inputs (Level 2)
Asset categories
Cash and cash equivalents$2,365$0
Equity securities:0
U.S. Large Cap1,6710
U.S. Mid Cap5660
U.S. Small Cap2090
World Equity1,1940
Real Estate2100
Other1060
Fixed income securities5,01811,504
Total Plan Assets$11,339$11,504

Investments in our defined benefit plans are stated at fair value. The following valuation methods were used to value our pension assets:

Equity securitiesThe fair value of equity securities is determined by either direct or indirect quoted market prices. When the value of assets held in separate accounts is not published, the value is based on the underlying holdings, which are primarily direct quoted market prices on regulated financial exchanges.
Fixed income securitiesThe fair value of fixed income securities is determined by either direct or indirect quoted market prices. When the value of assets held in separate accounts is not published, the value is based on the underlying holdings, which are primarily direct quoted market prices on regulated financial exchanges.
Cash and cash equivalentsThe fair value of cash and cash equivalents is set equal to its cost.

The methods described above may produce a fair value calculation that may not be indicative of net realizable value or reflective of future fair values. Furthermore, while the Company believes the valuation methods are appropriate and consistent with other market participants, the use of different methodologies or assumptions to determine the fair value of certain financial instruments could result in a different fair value measurement at the reporting date.

The Company uses December 31 as the measurement date for the Pension Plans. Total estimated contributions expected to be paid to the plans during 2024 is $797,000, which represents the minimum funding amounts required by federal law. The expected long-term rates of return on plan assets for determining net periodic pension cost for 2023 and 2022 were chosen by the Company from a best estimate range determined by applying anticipated long-term returns and long-term volatility for various assets categories to the target asset allocation of the plan. The target asset allocation of plan assets is equity securities ranging 0-55%, fixed income securities ranging 35-100% and non-traditional/other of 0-10% of total investments.

When establishing the expected long-term rate of return on our U.S. pension plan assets, the Company considered historical performance and forward looking return estimates reflective of our portfolio mix and investment strategy. Based on the most recent analysis of projected portfolio returns, the Company concluded that the use of 3.30% for the Louisville Hourly Plan,3.55% for the Marion Plan and 2.95% for the Louisville Salaried Plan as the expected return on our U.S. pension plan assets for 2023 was appropriate.

Actuarial gains and losses, which are primarily the result of changes in the discount rate and other assumptions and differences between actual and expected asset returns, are deferred in Accumulated other comprehensive loss and amortized to expense following the corridor approach. We use the average remaining service period of active participants unless almost all of the plan’s participants are inactive, in which case we use the average remaining life expectancy for all active and inactive participants. Accumulated other comprehensive loss at December 31, 2023 includes $8,762,000 of unrecognized actuarial losses that have not yet been recognized in net periodic pension cost. The actual loss reclassified from accumulated other comprehensive loss for 2023 and 2022 was $526,000 and $560,000, respectively.

At December 31, 2023, the benefits expected to be paid in each of the next five fiscal years, and in aggregate for the five fiscal years thereafter are as follows (in thousands):

2024$2,377
20252,315
20262,235
20272,165
20282,090
2029-20339,286
Total$20,468

The Company sponsors a defined contribution plan (the “Defined Contribution Plan”) for substantially all domestic employees of the Company. The Defined Contribution Plan is intended to meet the requirements of Section 401(k) of the Internal Revenue Code. The Defined Contribution Plan allows the Company to match participant contributions up to 3% and provide discretionary contributions. In connection with the matching contributions, the Company recognized compensation expense of approximately $486,000 and $404,000 in 2023 and 2022, respectively.

In addition, certain of the Company’s non-U.S. employees are covered by various defined benefit and defined contribution plans. The Company’s expenses for these plans totaled approximately $348,000 and $253,000 in 2023 and 2022, respectively. The aggregate benefit plan obligations of these plans, which are unfunded, were $2,116,000 and $1,755,000 as of December 31, 2023 and 2022 were included within other liabilities in the accompanying consolidated balance sheets.

(15)Commitments and Contingencies

In order to reduce manufacturing lead times, the Company enters into agreements with certain suppliers to purchase inventory based on the Company’s requirements. A significant portion of the Company’s purchase commitments arising from these agreements consists of firm and non-cancelable commitments. These purchase commitments totaled $39,764,000 as of December 31, 2023, of which $33,570,000 is for purchases to be made in 2024 and $6,194,000 is for purchases to be made in 2025. The Company also had outstanding purchase commitments of $298,000 as of December 31, 2023 for the purchase of manufacturing equipment.

The Company bears insurance risk as a member of a group captive insurance entity for certain general liability, automobile and workers’ compensation insurance programs, a self-insured worker’s compensation program and a self-insured employee health program. The Company records estimated liabilities for its insurance programs based on information provided by the third-party plan administrators, historical claims experience, expected costs of claims incurred but not paid, and expected costs to settle unpaid claims. The Company monitors its estimated insurance-related liabilities on a quarterly basis. As facts change, it may become necessary to make adjustments that could be material to the Company’s consolidated results of operations and financial condition.

The Company is involved in certain litigation and contract issues arising in the normal course of business. While the outcome of these matters cannot, at this time, be predicted in light of the uncertainties inherent therein, management does not expect that these matters will have a material adverse effect on the consolidated financial position or results of operations of the Company. Additionally, the Company believes its product liability insurance is adequate to cover all potential liability claims.

The Company accounts for loss contingencies in accordance with U.S. GAAP. Estimated loss contingencies are accrued only if the loss is probable and the amount of the loss can be reasonably estimated. With respect to a particular loss contingency, it may be probable that a loss has occurred but the estimate of the loss is within a wide range or undeterminable. If the Company deems an amount within the range to be a better estimate than any other amount within the range, that amount will be accrued. However, if no amount within the range is a better estimate than any other amount, the minimum amount of the range is accrued.

The Company has various current and previously owned facilities subject to a variety of environmental regulations. The Company has received certain indemnifications from either companies previously owning these facilities or from purchasers of those facilities. Additionally, certain property previously sold by the Company has been designated as a Brownfield Site and is under development by the purchaser. As of December 31, 2023 and 2022, no amounts were accrued for any environmental matters. See “Legal Proceedings” in Part I, Item 3 of this Annual Report on Form 10-K.

On December 27, 2017, the U.S. Department of Labor (the “DOL”) filed a lawsuit alleging that the Company had misinterpreted the language of the Company’s 401(k) Plans (collectively, the “Plan”). The DOL does not dispute that the Company reached such interpretation in good faith and after the Company consulted with independent ERISA counsel. Although the Company maintains that it had affirmative defenses against the DOL’s claims, in an effort to avoid further litigation the Company engaged in settlement discussions in the second half of 2022 with the DOL. On March 14, 2023, the parties jointly delivered to the court a proposed consent order and judgment containing the terms of a settlement agreement, which was entered into the court record on September 28, 2023. The settlement, among other terms, required the Company to pay a restoration payment of $575,000 to the Plan, which was deposited into the Plan’s unallocated asset account during the fourth quarter of 2023 and distributed among affected participants of the Plan in February 2024. The settlement agreement also assessed a 10% penalty under section 502(l) of ERISA, for which the Company requested a good faith waiver in March 2024.

On February 17, 2017, several employees (“Lucas Plaintiffs”) of KapStone Charleston Kraft, LLC filed a lawsuit in South Carolina alleging that they had been seriously burned when they opened a hinged closure and a hot tar-like material spilled out. Among other claims, the Lucas Plaintiffs allege that Sypris Technologies designed and manufactured the closure, that the closure was defective and that those defects had caused or contributed to their injuries. Sypris Technologies’ motion to dismiss for lack of jurisdiction was denied on February 28, 2020. On November 21, 2022, the Company received a demand for settlement presented by the Lucas Plaintiffs, which was rejected. On January 12, 2024, a hearing took place for oral arguments in support of Sypris Technologies’ motion for summary judgement previously filed in September 2023 and the Court’s order on that motion remains outstanding. The trial has been set for May 20, 2024 and a mediation of the parties is required to take place prior to the trial under South Carolina law. The Company received a subsequent demand for settlement presented by the Lucas Plaintiffs on January 29, 2024, which was also rejected. The Company is continuing to vigorously defend the matter and believes that it has affirmative defenses and any potential damages to be undeterminable. As a result, we are currently unable to estimate a loss or range of loss for this matter at this time. The Company’s general liability insurer has accepted the defense costs.

(16)Stock Option and Purchase Plans

The Company’s stock compensation program provides for the grant of restricted stock (including performance-based restricted stock), unrestricted stock, stock options and stock appreciation rights. A total of 3,476,021 shares were registered for issuance under the 2015 Omnibus Plan. On May 12, 2020, the 2015 Omnibus Plan was replaced with the 2020 Omnibus Plan. A total of 4,596,271 shares were registered for issuance under the 2020 Omnibus Plan. Additionally, awards under the 2015 Omnibus Plans that are cancelled without having been fully exercised or vested are available again for new awards under the 2020 Omnibus Plan. The aggregate number of shares available for future grant as of December 31, 2023 and 2022 was 2,376,021 and 2,895,771, respectively.

The 2015 and 2020 Omnibus Plans provide for restrictions which lapse after three years. During the restricted period, which is commensurate with each vesting period, the recipient has the right to receive dividends and voting rights for the shares. Generally, if a recipient leaves the Company before the end of the restricted period or if performance requirements, if any, are not met, the shares will be forfeited.

Under the plans, the Company may grant options to purchase common stock to officers, key employees and non-employee directors. Options may be granted at not less than the market price on the date of grant. Stock option grants under the 2015 and 2020 Omnibus Plans include afive-year life along with vesting after three years of service.

Compensation expense is measured based on the fair value at the date of grant and is recognized on a straight-line basis over the vesting period. Fair value for restricted shares is equal to the stock price on the date of grant, while the fair value of each stock option grant is estimated on the date of grant using the Black-Scholes option-pricing method. The Company uses historical Company and industry data to estimate the expected price volatility. Due to the lack of sufficient historical exercise data to provide a reasonable basis upon which to otherwise estimate the expected term of the stock options, the Company uses the simplified method to estimate the expected term. Under the simplified method, the expected term of an option is presumed to be the mid-point between the vesting date and the end of the contractual term. The dividend yield is assumed to be zero as we have not paid dividends nor do we anticipate paying any dividends in the foreseeable future. The risk-free rate is based on the U.S. Treasury yield curve in effect at the time of grant for the estimated life of the option. Forfeitures are recorded as they occur. Stock based compensation expense of $813,000 and $683,000 has been recorded in selling, general and administrative expense in the consolidated statements of operations for the years ended December 31, 2023 and 2022, respectively.

The following weighted average assumptions were used to estimate the fair value of options granted using the Black-Scholes option-pricing model:

Year ended December 31,
20232022
Expected life (years)4.34.3
Expected volatility85.1%86.5%
Risk-free interest rates4.23%1.69%
Expected dividend yield0%0%

A summary of the restricted stock activity is as follows:

Number of SharesWeighted Average Grant Date Fair Value Per ShareWeighted Average Remaining TermAggregate Intrinsic Value
Nonvested shares at January 1, 2022197,500$3.16
Granted197,5002.59
Vested00
Forfeited00
Nonvested shares at December 31, 2022395,0002.88
Granted160,0001.97
Vested00
Forfeited(42,500)2.29
Nonvested shares at December 31, 2023512,500$2.641.2$1,040,375

There wereno shares that vested during 2023 or 2022.

The following table summarizes option activity for the year ended December 31, 2023:

Number of SharesWeighted Average Exercise Price Per ShareWeighted Average Remaining TermAggregate Intrinsic Value
Outstanding at January 1, 20221,970,250$1.11
Granted260,0002.60
Exercised(138,900)1.11
Forfeited(51,000)0.86
Expired(15,500)1.15
Outstanding at December 31, 20222,031,8501.31
Granted372,7501.97
Exercised(525,600)1.41
Forfeited(32,250)1.31
Expired(22,500)1.50
Outstanding at December 31, 20231,824,250$1.412.02$1,315,300
Exercisable at December 31, 20231,164,500$0.920.97$1,293,175

The weighted average grant date fair value based on the Black-Scholes option pricing model for options granted in the years ended December 31, 2023 and 2022 was $1.26 and $1.67 per share, respectively. There were 525,600 options exercised in 2023 with an intrinsic value of $312,000. There were 138,900 options exercised in 2022 with an intrinsic value of $176,000.

As of December 31, 2023, there was $1,111,000 of total unrecognized compensation cost related to unvested share-based compensation granted under the plans. That cost is expected to be recognized over a weighted-average period of 3.0 years. The total fair value of option shares vested during the years ended December 31, 2023 and 2022 was $268,000 and $285,000, respectively.

(17)Stockholders’ Equity

As of December 31, 2023 and 2022,24,850 shares of the Company’s preferred stock were designated as Series A Preferred Stock in accordance with the terms of our stockholder rights plan, which expired in October 2011. There areno shares of Series A Preferred Stock currently outstanding, and there are no current plans to issue any such shares.

The holders of our common stock were not entitled to any payment as a result of the expiration of the rights plan and the rights issued thereunder.

The Company’s accumulated other comprehensive loss consists of employee benefit related adjustments and foreign currency translation adjustments.

Accumulated other comprehensive loss consisted of the following (in thousands):

December 31,
20232022
Foreign currency translation adjustments, net of tax$(7,869)$(10,458)
Employee benefit related adjustments – U.S, net of tax(9,281)(10,488)
Employee benefit related adjustments – Mexico, net of tax83101
Accumulated other comprehensive loss$(17,067)$(20,845)

Changes in each component of accumulated other comprehensive loss consisted of the following:

Foreign Currency TranslationDefined Benefit PlansAccum. Other Comp Loss
Balance at January 1, 2022$(11,440)$(11,554)$(22,994)
Currency translation adjustments, net of tax9820982
Net actuarial loss for the year, net of tax0607607
Amortization for the year, net of tax0560560
Balance at December 31, 2022$(10,458)$(10,387)$(20,845)
Currency translation adjustments, net of tax2,58902,589
Net actuarial loss for the year, net of tax0663663
Amortization for the year, net of tax0526526
Balance at December 31, 2023$(7,869)$(9,198)$(17,067)
(18)Income Taxes

The Company accounts for income taxes under the liability method. Accordingly, deferred income taxes have been provided for temporary differences between the recognition of revenue and expenses for financial and income tax reporting purposes and between the tax basis of assets and liabilities and their reported amounts in the consolidated financial statements.

The components of (loss) income before taxes are as follows (in thousands):

Year ended December 31,
20232022
Domestic$(3,527)$(4,661)
Foreign2,5943,115
Total$(933)$(1,546)

The components of income tax expense, net are as follows (in thousands):

Year ended December 31,
20232022
Current:
Federal$0$0
State103
Foreign599616
Total current income tax expense609619
Deferred:
Federal00
State00
Foreign54329
Total deferred income tax expense54329
Income tax expense, net$663$948

The Company recognizes liabilities or assets for the deferred tax consequences of temporary differences between the tax bases of assets or liabilities and their reported amounts in the financial statements in accordance with Income Taxes, Topic 740 (ASC 740). These temporary differences will result in taxable or deductible amounts in future years when the reported amounts of assets or liabilities are recovered or settled. ASC 740 requires that a valuation allowance be established when it is more likely than not that all or a portion of a deferred tax asset will not be realized. The Company evaluates its deferred tax position on a quarterly basis and valuation allowances are provided as necessary. During this evaluation, the Company reviews its forecast of income in conjunction with other positive and negative evidence surrounding the realizability of its deferred tax assets to determine if a valuation allowance is needed. Based on its current forecast, the Company believes it will have sufficient future taxable income to realize the deferred tax assets recorded by its Mexican subsidiary.

Based on the Company’s consideration of all positive and negative evidence, including the future reversals of existing taxable temporary differences, projected future taxable income, tax-planning strategies, and results of recent operations, the Company has established a valuation allowance against all U.S. deferred tax assets. Until an appropriate level and characterization of profitability is attained, the Company expects to continue to maintain a valuation allowance on its net deferred tax assets related to future U.S. tax benefits.

The Global Intangible Low-Taxed Income (“GILTI”) provisions of the Tax Cuts and Jobs Act require the Company to include in its U.S. income tax return foreign subsidiary earnings in excess of an allowable return on the foreign subsidiary’s tangible assets. The Company is subject to incremental U.S. tax on GILTI income due to expense allocations required by the U.S. foreign tax credit rules. The Company has elected to account for the GILTI tax in the period in which it is incurred, and therefore has not provided any deferred tax impacts of GILTI in its consolidated financial statements.

The Company files a consolidated federal income tax return which includes all domestic subsidiaries. State income taxes paid in the U.S. during 2023 and 2022 totaled $10,000 and $3,000, respectively. There were no state income tax refunds received in the U.S. during 2023 or 2022. Foreign income taxes paid during 2023 and 2022 totaled $566,000 and $934,000. There wereno foreign refunds received in 2023 and 2022. There wereno federal taxes paid in 2023 and 2022. There wereno federal refunds received in 2023 or 2022. At December 31, 2023, the Company had $145,455,000 of federal net operating loss carryforwards available to offset future federal taxable income. The pre-2018 federal net operating loss carryforwards of $134,821,000 expire in various amounts from 2026 to 2037. Federal net operating loss carryforwards generated in 2018 and forward will have an unlimited carryforward period as part of the Tax Act. The indefinite lived net operating loss carryforwards as of December 31, 2023 are approximately $10,634,000.

At December 31, 2023, the Company had $106,446,000 of state net operating loss carryforwards available to offset future state taxable income, the majority of which relates to Florida ($58,288,000) and Kentucky ($48,158,000). The pre-2018 state net operating loss carryforwards totaling approximately $99,679,000 expire in various amounts from 2026 to 2037. State net operating loss carryforwards generated in 2018 and forward will have an unlimited carryforward. The indefinite lived state net operating loss carryforwards as of December 31, 2023 are approximately $6,767,000.

The following is a reconciliation of income tax (benefit) expense to that computed by applying the federal statutory rate to income (loss) before income taxes (in thousands):

Year ended December 31,
20232022
Federal tax expense at the statutory rate$(196)$(325)
Current year permanent differences35167
State income taxes, net of federal tax impact(72)(102)
Effect of tax rates of foreign subsidiary235282
Return to provision(35)(132)
Change in valuation allowance469876
Research & experimental tax credit expiration227182
Income tax expense (benefit), net$663$948

The gross deferred tax asset for the Company’s Mexican subsidiary was $2,657,000 and $2,367,000 as of December 31, 2023 and 2022, respectively.

Deferred income tax assets and liabilities are as follows (in thousands):

Year ended December 31,
20232022
Deferred tax assets:
Compensation and benefit accruals$525$423
Inventory valuation848889
Federal and state net operating loss carryforwards34,98035,265
Deferred revenue84884
Interest limitation carryover586456
Defined benefit pension plan305449
Lease liabilities673865
Foreign deferred revenue and other provisions2,6572,367
Capitalized research and experimental costs20199
Other381599
Total42,00441,496
Domestic valuation allowance(38,222)(38,028)
Total deferred tax assets3,7823,468
Deferred tax liabilities:
Prepaid and other assets(589)(396)
Right-of-use assets, net(536)(705)
Total deferred tax liabilities(1,125)(1,101)
Net deferred tax asset$2,657$2,367

The ASC Income Tax Topic 740 includes guidance for the accounting for uncertainty in income taxes recognized in an enterprise’s financials. Specifically, the guidance prescribes a two-step process, which is the recognition and measurement of a tax position taken or expected to be taken in a tax return and also provides guidance on derecognition, classification, interest and penalties, accounting in interim periods, disclosure, and transition. The total amount of gross unrecognized tax benefits as of December 31, 2023 and 2022 was $200,000. There were no changes to the unrecognized tax benefit balance during the years ended December 31, 2023 and 2022.

If the Company’s positions are sustained by the taxing authority, the entire balance at December 31, 2023 would reduce the Company’s effective tax rate. The Company does not expect its unrecognized tax benefits to change significantly over the next twelve months. The Company recognizes accrued interest and penalties related to uncertain tax positions in income tax expense. As of December 31, 2023 and 2022, the Company does not have an accrual for the payment of tax-related interest and penalties.

The Company files income tax returns in the U.S. federal jurisdiction, and various state and foreign jurisdictions. The Internal Revenue Service (IRS) is not currently examining the Company’s U.S. income tax returns for 2020 through 2022, for which the statute has yet to expire. During the first quarter of 2023, the Company’s wholly-owned subsidiary in Mexico received a formal tax assessment notice from Mexico’s Federal Tax Administration Service, Servicio de Administracion Tributaria’s (the “SAT”) pertaining to revenue variances and disallowed deductions related to an audit by the SAT of the 2016 tax year. The tax liability for the variances approximates $1,150,000, which includes annual adjustments for inflation, interest and penalties. The Company believes the variances can be substantially eliminated and has filed an administrative appeal with the SAT and will further pursue all available legal actions in response to this assessment. No amounts have been accrued, as the Company does not believe a loss is probable. In addition, open tax years related to state and foreign jurisdictions remain subject to examination.

(19)Loss Per Common Share

The Company computes earnings per share using the two-class method, which is an earnings allocation formula that determines earnings per share for common stock and participating securities. Restricted stock granted by the Company is considered a participating security since it contains a non-forfeitable right to dividends.

Our potentially dilutive securities include potential common shares related to our stock options and restricted stock. Diluted earnings per share considers the impact of potentially dilutive securities except in periods in which there is a loss because the inclusion of the potential common shares would have an anti-dilutive effect. Diluted earnings per share excludes the impact of common shares related to our stock options in periods in which the option exercise price is greater than the average market price of our common stock for the period. All potential common shares were excluded from diluted earnings per share for the year ended December 31, 2023 and 2022 because the effect of inclusion would be anti-dilutive.

A reconciliation of the weighted average shares outstanding used in the calculation of basic and diluted (loss) income per common share is as follows (in thousands):

Year ended December 31,
20232022
Loss attributable to stockholders:
Net loss as reported$(1,596)$(2,494)
Less distributed and undistributed earnings allocable to restricted award holders00
Net loss allocable to common stockholders$(1,596)$(2,494)
Loss per common share attributable to stockholders:
Basic$(0.07)$(0.11)
Diluted$(0.07)$(0.11)
Weighted average shares outstanding – basic21,87621,729
Weighted average additional shares assuming conversion of potential common shares00
Weighted average shares outstanding – diluted21,87621,729
(20)Segment Information

The Company is organized intotwo business segments, Sypris Technologies and Sypris Electronics. The segments are each managed separately because of the distinctions between the products, markets, customers, technologies, and workforce skills of the segments. Sypris Technologies generates revenue primarily from the sale of forged, machined, welded and heat-treated steel components primarily for the heavy commercial vehicle and high-pressure energy pipeline applications. Sypris Electronics provides circuit card and box build manufacturing, high reliability manufacturing, systems assembly and integration, design for manufacturability and design to specification work to customers in the market for aerospace and defense, communications and space electronics. There wasno intersegment net revenue recognized for any year presented.

The Company includes the unallocated costs of its corporate office, including the employment costs of its senior management team and other corporate personnel, administrative costs and net corporate interest expense incurred at the corporate level under the caption “General, corporate and other” in the table below. Such unallocated costs include those for centralized information technology, finance, legal and human resources support teams, certain professional fees, director fees, corporate office rent, certain self-insurance costs and recoveries, software license fees and various other administrative expenses that are not allocated to our reportable segments. The unallocated assets include cash and cash equivalents maintained in its domestic treasury accounts and the net book value of corporate facilities and related information systems. The unallocated liabilities consist primarily of the related party notes payable. Domestic income taxes are calculated at an entity level and are not allocated to our reportable segments. Corporate capital expenditures and depreciation and amortization include items attributable to the unallocated fixed assets of the corporate office and related information systems.

The following table presents financial information for the reportable segments of the Company (in thousands):

Year ended December 31,
20232022
Net revenue from unaffiliated customers:
Sypris Technologies$77,920$69,259
Sypris Electronics58,30340,862
Total net revenue$136,223$110,121
Gross profit:
Sypris Technologies$9,208$8,550
Sypris Electronics8,0406,303
Total gross profit$17,248$14,853
Operating income (loss):
Sypris Technologies$3,327$3,191
Sypris Electronics3,4632,721
General, corporate and other(5,821)(5,548)
Total operating income$969$364
Interest expense, net:
Sypris Technologies$245$382
Sypris Electronics200195
General, corporate and other332533
Total interest expense$777$1,110
Other expense (income), net:
Sypris Technologies$1,145$520
Sypris Electronics(14)(4)
General, corporate and other(6)284
Total other expense, net$1,125$800
Year ended December 31,
20232022
Income (loss) before income taxes:
Sypris Technologies$1,936$2,290
Sypris Electronics3,2772,529
General, corporate and other(6,146)(6,365)
Total income (loss) before income taxes$(933)$(1,546)
Depreciation and amortization:
Sypris Technologies$2,280$2,173
Sypris Electronics803739
General, corporate and other176176
Total depreciation and amortization$3,259$3,088
Capital expenditures:
Sypris Technologies$1,451$2,714
Sypris Electronics688327
General, corporate and other00
Total capital expenditures$2,139$3,041
December 31,
20232022
Total assets:
Sypris Technologies$41,143$36,875
Sypris Electronics84,57647,522
General, corporate and other3,62319,747
Total assets$129,342$104,144
Total liabilities:
Sypris Technologies$21,309$19,492
Sypris Electronics77,27256,073
General, corporate and other8,2949,004
Total liabilities$106,875$84,569

The Company’s export sales from the U.S. totaled $3,538,000 and $3,548,000 in 2023 and 2022, respectively. Approximately $56,819,000 and $51,228,000 of net revenue in 2023 and 2022, respectively, and $10,135,000 and $9,504,000 of long lived assets at December 31, 2023 and 2022, respectively, and net assets of $21,398,000 and $16,866,000 at December 31, 2023 and 2022, respectively, relate to the Company’s international operations.

(21)Subsequent Event

On February 7, 2024, the Company received the proceeds of $2,500,000 from GFCM and further amended the Note to increase the amount due on April 1, 2027 by $2,500,000 to $5,000,000. The amendment increases the aggregate amount previously loaned by GFCM to the Company from $6,500,000 to $9,000,000. All other terms of the previously amended Note remain in place.

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