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UNIFI INC

For the period ended Jun 30, 2024. Filed Aug 23, 2024.

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About this filing

A company's yearly report to the SEC, with audited financial statements. It is the fullest account a company gives of its business, its finances and the risks it sees.

FY2024 · Filed Aug 23, 2024

UFI$6.31+8.6%Stored close · as of Nov 9, 2026

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Contents

Notes to Consolidated Financial Statements

  1. Background

Overview

Unifi, Inc., a New York corporation formed in 1969 (together with its subsidiaries, “UNIFI,” the “Company,” “we,” “us,” or “our”), is a multinational company that manufactures and sells innovative recycled and synthetic products, made from polyester and nylon, primarily to other yarn manufacturers and knitters and weavers (UNIFI’s “direct customers”) that produce yarn and/or fabric for the apparel, hosiery, home furnishings, automotive, industrial, medical, and other end-use markets (UNIFI’s “indirect customers”). We sometimes refer to these indirect customers as “brand partners.” Polyester products include partially oriented yarn (“POY”) and textured, solution and package dyed, twisted, beamed, and draw wound yarns, and each is available in virgin or recycled varieties. Recycled solutions, made from both pre-consumer and post-consumer waste, include plastic bottle flake (“Flake”), polyester polymer beads, and staple fiber. Nylon products include virgin or recycled textured, solution dyed, and spandex covered yarns.

UNIFI maintains one of the textile industry’s most comprehensive product offerings that include a range of specialized, value-added and commodity solutions, with principal geographic markets in North America, Central America, South America, Asia, and Europe. UNIFI has direct manufacturing operations infour countries and participates in a joint venture operating in the United States (the “U.S.”).

All amounts, except per share amounts, are presented in thousands (000s), unless otherwise noted.

Fiscal Year

The fiscal year for Unifi, Inc., its domestic subsidiaries, and its subsidiary in El Salvador ends on the Sunday in June or July nearest to June 30 of each year. Unifi, Inc.’s fiscal 2024, 2023, and 2022 ended on June 30, 2024, July 2, 2023, and July 3, 2022, respectively. Unifi, Inc.’s remaining material operating subsidiaries’ fiscal years end on June 30. For fiscal 2023 and 2022, there were no significant transactions or events that occurred between Unifi, Inc.’s fiscal year end and such wholly owned subsidiaries’ fiscal year ends. Unifi, Inc.’s fiscal 2024 and 2023 each consisted of 52 weeks, while its fiscal 2022 consisted of 53 weeks.

Reclassifications

Certain reclassifications of prior fiscal years’ data within the unrecognized tax benefits reconciliation in Note 14, "Income Taxes," have been made to conform to the current presentation.

  1. Summary of Significant Accounting Policies

UNIFI follows U.S. generally accepted accounting principles (“GAAP”). The significant accounting policies described below, together with the other notes to the accompanying consolidated financial statements that follow, are an integral part of the consolidated financial statements. UNIFI evaluated GAAP requirements for the consideration of forecasted financial information, including, but not limited to, the carrying value of long-lived assets in context with the information reasonably available to UNIFI and the unknown future impacts of the economic environment as of June 30, 2024 and through the date of this filing.

Principles of Consolidation

The accompanying consolidated financial statements include the accounts of Unifi, Inc. and its subsidiaries in which it maintains a controlling financial interest. All account balances and transactions between Unifi, Inc. and the subsidiaries which it controls have been eliminated. For transactions with entities accounted for under the equity method, any intercompany profits on amounts still remaining within inventory are eliminated. Amounts originating from any deferral of intercompany profits are recorded within the account balance to which the transaction specifically relates (e.g., inventory). Only upon settlement of the intercompany transaction with a third party is the deferral of the intercompany profit recognized by UNIFI.

Use of Estimates

The preparation of financial statements in conformity with GAAP requires management to make use of estimates and assumptions that affect the reported amounts of assets and liabilities, certain financial statement disclosures at the date of the financial statements, and the reported amounts of revenues and expenses during the period. UNIFI’s consolidated financial statements include amounts that are based on management’s best estimates and judgments. Actual results may vary from these estimates.

Cash and Cash Equivalents

Cash equivalents are defined as highly liquid, short-term investments having an original maturity of three months or less. Book overdrafts, for which the bank has not advanced cash, if any, are reclassified to accounts payable and reflected as an offset thereto within the accompanying consolidated statements of cash flows.

Receivables

Receivables are stated net of expected lifetime credit losses. Allowances are provided for known and potential losses arising from quality claims and for amounts owed by customers. Reserves for quality claims have not been material and are based on historical claim experience and known pending claims and are recorded as a reduction of net sales. The allowance for uncollectible accounts is recorded against operating income and reflects UNIFI’s best estimate of probable losses inherent in its accounts receivable portfolio determined on the basis of historical write off experience, aging of trade receivables, specific allowances for known troubled accounts, and other currently available information. Customer accounts are written off against the allowance for uncollectible accounts when they are no longer deemed to be collectible.

Inventories

UNIFI’s inventories are valued at the lower of cost or net realizable value, with the cost for the majority of its inventories determined using the first-in, first-out method. Certain foreign inventories and limited categories of supplies are valued using the average cost method. UNIFI’s estimates for net realizable value related to obsolete, slow-moving, or excess inventories are based upon many factors, including historical recovery rates, inventory age, the expected net realizable value of specific products, and current economic conditions.

Debt Issuance Costs

Debt issuance costs for revolving credit arrangements are recorded to other non-current assets. All other debt issuance costs are recorded against long-term debt and amortized as additional interest expense using the effective interest method. In the event of any prepayment of its debt obligations, UNIFI accelerates the recognition of a pro-rata amount of issuance costs.

Property, Plant, and Equipment

Property, plant, and equipment (“PP&E”) are stated at historical cost less accumulated depreciation. Plant and equipment under finance leases are stated at the present value of minimum lease payments less accumulated amortization. Additions or improvements that substantially extend the useful life of a particular asset are capitalized. Depreciation is calculated primarily utilizing the straight-line method over the following useful lives:

Asset categoriesUseful lives in years
Land improvements5 to 20
Buildings and improvements7 to 40
Machinery and equipment2 to 25
Computer, software and office equipment3 to 7
Internal software development costs3
Transportation equipment3 to 15

Leasehold improvements are depreciated over the lesser of their estimated useful lives or the remaining term of the lease.

Assets under finance leases are amortized in a manner consistent with UNIFI’s normal depreciation policy if ownership is transferred by the end of the lease or if there is a bargain purchase option. If such ownership criteria are not met, amortization occurs over the shorter of the lease term or the asset’s useful life.

UNIFI capitalizes eligible costs of developing internal software when the software is used as an integral part of its manufacturing or business processes. Internal software costs are amortized over a period ofthree years and, in accordance with the nature of the project, charged to cost of sales or selling, general, and administrative (“SG&A”) expenses.

Fully depreciated assets are retained in cost and accumulated depreciation accounts until they are disposed. In the case of disposals, asset costs and related accumulated depreciation amounts are removed from the accounts, and the net amounts, less proceeds from disposal, are included in the determination of net (loss) income and presented within Other operating expense (income), net.

Repair and maintenance costs related to PP&E, which do not significantly increase the useful life of an existing asset or do not significantly alter, modify, or change the capabilities or production capacity of an existing asset, are expensed as incurred.

Interest is capitalized for capital projects requiring a construction period.

PP&E and other long-lived assets are tested for impairment whenever events or changes in circumstances indicate that the carrying amount of an asset or asset group may not be recoverable. UNIFI periodically evaluates the reasonableness of the useful lives of these assets. Long-lived assets to be disposed of by sale within one year are classified as held for sale and are reported at the lower of their carrying amount or fair value less cost to sell. Depreciation ceases for all assets classified as held for sale. Long-lived assets to be disposed of other than by sale are classified as held for use until they are disposed of and these assets, along with assets subject to abandonment, are reported at the lower of their carrying amount or estimated fair value.

Intangible Assets

Finite-lived intangible assets, such as customer lists, non-compete agreements, and trademarks are amortized over their estimated useful lives. UNIFI periodically evaluates the reasonableness of the useful lives of these assets. Once these assets are fully amortized, they are removed from the accounts. These assets (asset groups) are reviewed for impairment or obsolescence whenever events or changes in circumstances indicate that the carrying amount may not be recoverable. If impaired, intangible assets are written down to fair value based on discounted cash flows or other valuation techniques. UNIFI hasno intangible assets with indefinite lives.

Investments in Unconsolidated Affiliates

UNIFI evaluates its investments in unconsolidated affiliates for impairment whenever events or changes in circumstances indicate that the carrying amount may not be recoverable.

Fair Value Measurements

The accounting guidance for fair value measurements and disclosures establishes a fair value hierarchy that prioritizes the inputs to valuation techniques used to measure fair value. Fair value is defined as the price that would be received to sell an asset or paid to transfer a liability in an orderly transaction between market participants in the principal market, or, if none exists, the most advantageous market, for the specific asset or liability at the measurement date (the exit price). Fair value is based on assumptions that market participants would use when pricing the asset or liability. The hierarchy gives the highest priority to unadjusted quoted prices in active markets and the lowest priority to unobservable inputs. UNIFI uses the following to measure fair value for its assets and liabilities.

Level 1 – Observable inputs that reflect quoted prices for identical assets or liabilities in active markets.

Level 2 – Inputs other than quoted prices included in Level 1 that are observable for the asset or liability either indirectly or directly.

Level 3 – Unobservable inputs reflecting management’s own assumptions about the inputs used in pricing the asset or liability.

The classification of assets and liabilities within the valuation hierarchy is based upon the lowest level of input that is significant to the fair value measurement in its entirety. There were no transfers into or out of the levels of the fair value hierarchy for any years presented.

UNIFI believes that there have been no significant changes to its credit risk profile or the interest rates available to UNIFI for debt issuances with similar terms and average maturities, and UNIFI estimates that the fair values of its debt obligations approximate the carrying amounts. Other financial instruments include cash and cash equivalents, receivables, accounts payable, and accrued expenses. The financial statement carrying amounts of these items approximate the fair values due to their short-term nature.

Income Taxes

Income taxes are accounted for under the asset and liability method. Deferred tax assets and liabilities are recorded to recognize the expected future tax benefits or costs of events that have been, or will be, reported in different tax years for financial statement purposes than for tax purposes. Deferred tax assets and liabilities are determined based on the difference between the financial statement and tax bases of assets and liabilities using enacted tax rates in effect for the year in which these items are expected to reverse. UNIFI reviews deferred tax assets to determine if it is more-likely-than-not they will be realized. If UNIFI determines it is not more-likely-than-not that a deferred tax asset will be realized, it records a valuation allowance to reverse the previously recognized benefit. Provision is made for taxes on undistributed earnings of foreign subsidiaries and related companies to the extent that such earnings are not deemed to be permanently invested.

UNIFI recognizes tax benefits related to uncertain tax positions if it believes it is more-likely-than-not of being sustained. Recognized income tax positions are measured at the largest amount that is greater than 50% likely of being realized. UNIFI accrues for other tax contingencies when it is probable that a liability to a taxing authority has been incurred and the amount of the contingency can be reasonably estimated. Penalties and interest related to income tax expense, if incurred, are included in provision for income taxes.

Stock-Based Compensation

Compensation expense for stock awards is based on the grant date fair value and expensed over the applicable vesting period. UNIFI has a policy of issuing new shares to satisfy award exercises and conversions. For awards with a service condition and a graded vesting schedule, UNIFI has elected an accounting policy of recognizing compensation cost on a straight-line basis over the requisite service period for each separate vesting portion of the award as if the award was, in-substance, multiple awards.

Foreign Currency Translation

Assets and liabilities of foreign subsidiaries whose functional currency is other than the U.S. Dollar (“USD”) are translated at exchange rates existing at the respective balance sheet dates. Translation gains and losses are not included in determining net (loss) income but are presented in a separate component of accumulated other comprehensive loss. UNIFI translates the results of its foreign operations at the average exchange rates during the respective periods. Transaction gains and losses are included within other operating expense (income), net.

Revenue Recognition

Revenue is recognized when performance obligations under the terms of a contract with a customer are satisfied, which primarily occurs at a point in time, upon either shipment or delivery to the customer. Revenue is recognized over time for contracts in which the associated inventory produced has no alternative use and for which an enforceable right to payment exists or the associated services have been rendered. Revenue is measured as the amount of consideration UNIFI expects to receive in exchange for completing its performance obligations (i.e., transferring goods or providing services), which includes estimates for variable consideration. Variable consideration includes volume-based incentives and product claims, which are offered within certain contracts between UNIFI and its customers and is not material. Sales taxes and value-added taxes assessed by governmental entities are excluded from the measurement of consideration expected to be received. Shipping and handling costs incurred after a customer has taken control of our goods are treated as a fulfillment cost and are not considered a separate performance obligation.

Cost of Sales

The major components of cost of sales are: (i) materials and supplies, (ii) labor and fringe benefits, (iii) utility and overhead costs associated with manufactured products, (iv) shipping, handling and warehousing costs, (v) depreciation expense, and (vi) all other costs related to production or service activities.

Shipping, Handling, and Warehousing Costs

Shipping, handling, and warehousing costs include costs to store goods prior to shipment, prepare goods for shipment, and physically move goods to customers.

Research and Development Costs

Research and development costs include employee costs, production costs related to customer samples, operating supplies, consulting fees, and other miscellaneous costs. The cost of research and development is charged to cost of sales as incurred. Research and development costs were as follows:

Fiscal 2024Fiscal 2023Fiscal 2022
Research and development costs$9,599$10,871$12,103

Selling, General, and Administrative Expenses

The major components of SG&A expenses are: (i) costs of UNIFI’s sales organization, marketing and advertising efforts, and external commissions; (ii) costs of maintaining UNIFI’s general and administrative support functions including executive management, information technology, human resources, legal, and finance; (iii) amortization of intangible assets; and (iv) all other costs required to be classified as SG&A expenses.

Advertising Costs

Advertising costs are expensed as incurred and included in SG&A expenses. UNIFI’s advertising costs include spending for items such as consumer marketing and branding initiatives, promotional items, trade shows, sponsorships, and other programs. Advertising costs were as follows:

Fiscal 2024Fiscal 2023Fiscal 2022
Advertising costs$3,091$4,003$4,673

Self-Insurance

UNIFI self-insures certain risks such as employee healthcare claims and maintains stop-loss coverage. Reserves for incurred but not reported healthcare claims are estimated using historical data, the timeliness of claims processing, medical trends, inflation, and any changes, if applicable, in the nature or type of the plan.

Contingencies

At any point in time, UNIFI may be a party to various pending legal proceedings, claims, or environmental actions. Accruals for estimated losses are recorded at the time information becomes available indicating that losses are probable and estimable. Any amounts accrued are not discounted. Legal costs such as outside counsel fees and expenses are charged to expense as incurred.

  1. Recent Accounting Pronouncements

Issued and Pending Adoption

In December 2023, the Financial Accounting Standards Board (the “FASB”) issued Accounting Standards Update (“ASU”) No. 2023-09, Income Taxes (Topic 740): Improvements to Income Tax Disclosures. ASU No. 2023-09 modifies the rules on income tax disclosures to require entities to disclose (i) specific categories in the rate reconciliation, (ii) the income or loss from continuing operations before income tax expense or benefit (separated between domestic and foreign), and (iii) income tax expense or benefit from continuing operations (separated by federal, state, and foreign). The ASU also requires entities to disclose their income tax payments to international, federal, state, and local jurisdictions, among other changes. The ASU is effective for UNIFI's fiscal 2026, with early adoption permitted, and should be applied on a prospective basis, but retrospective application is permitted. UNIFI is currently evaluating the impact on the Company’s disclosures but does not expect this standard will have a material impact on its consolidated financial position, results of operations, or cash flows.

In November 2023, the FASB issued ASU No. 2023-07, Segment Reporting (Topic 280): Improvements to Reportable Segment Disclosures. ASU No. 2023-07 expands annual and interim disclosure requirements for reportable segments, primarily through enhanced disclosures about significant segment expenses. The ASU is effective for UNIFI’s fiscal 2025 for annual reporting and in the first quarter of fiscal 2026 for interim reporting, with early adoption permitted. UNIFI has not adopted, and does not expect to early adopt, this standard. UNIFI is currently evaluating the impact on the Company’s disclosures but does not expect this standard will have a material impact on its consolidated financial position, results of operations, or cash flows.

There have been no other newly issued accounting pronouncements that are expected to have a significant impact on UNIFI’s consolidated financial statements.

Recently Adopted

There have been no accounting pronouncements adopted after fiscal 2021 that had a significant impact on UNIFI's consolidated financial statements.

  1. Leases

UNIFI has adopted the following post-implementation practical expedients related to its accounting for leases:

short-term lease accounting policy election allowing lessees to not recognize right-of-use assets and liabilities for leases with a term of 12 months or less and to recognize lease payments on a straight-line basis over the lease term and variable payments in the period the obligation is incurred; and

the option not to separate lease and non-lease components for the transportation equipment asset class.

UNIFI leases sales and administrative office space, warehousing and distribution centers, manufacturing space, transportation equipment, manufacturing equipment, and other information technology and office equipment from third parties. The lease terms range fromone to 15 years with various options for renewal. There are no residual value guarantees, restrictions, covenants, or sub-leases related to these leases. Variable lease payments are determined as the amounts included in the lease payment that are based on the change in index or usage. Disclosures related to the amount, timing, and uncertainty of cash flows arising from leases are included below.

The following table sets forth the balance sheet location and values of the Company’s lease assets and lease liabilities:

ClassificationBalance Sheet LocationJune 30, 2024July 2, 2023
Lease Assets
Operating lease assetsOperating lease assets$8,245$7,791
Finance lease assetsProperty, plant & equipment, net10,69510,947
Total lease assets$18,940$18,738
Lease Liabilities
Current operating lease liabilitiesCurrent operating lease liabilities$2,251$1,813
Current finance lease liabilitiesCurrent portion of long-term debt3,0782,806
Total current lease liabilities$5,329$4,619
Non-current operating lease liabilitiesNon-current operating lease liabilities$6,124$6,146
Non-current finance lease liabilitiesLong-term debt6,3217,961
Total non-current lease liabilities$12,445$14,107
Total lease liabilities$17,774$18,726

The following table sets forth the components of UNIFI’s total lease cost for fiscal 2024 and 2023:

Lease CostFiscal 2024Fiscal 2023
Operating lease cost$2,547$2,686
Variable lease cost617545
Finance lease cost:
Amortization of lease assets1,8851,546
Interest on lease liabilities532344
Short-term lease cost1,1551,013
Total lease cost$6,736$6,134

The following table presents supplemental information related to leases:

Other InformationFiscal 2024Fiscal 2023
Cash paid for amounts included in the measurement of lease liabilities:
Operating cash flows used by operating leases$2,547$2,686
Financing cash flows used by finance leases$3,001$2,123
Non-cash activities:
Leased assets obtained in exchange for new operating lease liabilities$2,536$2,733
Leased assets obtained in exchange for new finance lease liabilities$1,633$5,629

UNIFI calculates its operating lease liabilities and finance lease liabilities based upon UNIFI’s incremental borrowing rate (the “IBR”). When determining the IBR, we consider our centralized treasury function and our current credit profile. UNIFI makes adjustments to this rate for securitization, the length of the lease term (tenure), and leases denominated in foreign currencies. Generally, the IBR for each jurisdiction approximates the specific risk-free rate for the respective jurisdiction incremented for UNIFI’s corporate credit risk and adjusted for tenure.

The following table sets forth UNIFI's weighted average remaining lease term in years and discount rate percentage used in the calculation of its outstanding lease liabilities:

Weighted Average Remaining Lease Term and Discount RateJune 30, 2024July 2, 2023
Weighted average remaining lease term (years):
Operating leases4.96.0
Finance leases3.23.9
Weighted average discount rate (percentage):
Operating leases4.9%3.0%
Finance leases5.2%4.8%

Lease Maturity Analysis

Future minimum finance lease payments and future minimum payments under non-cancelable operating leases with initial lease terms in excess of one year as of June 30, 2024 by fiscal year were:

Maturity of Lease LiabilitiesFinance LeasesOperating Leases
Fiscal 2025$3,571$2,605
Fiscal 20263,0752,172
Fiscal 20272,5001,751
Fiscal 20281,3401,040
Fiscal 2029641,056
Fiscal years thereafter—1,186
Total minimum lease payments$10,550$9,810
Less estimated executory costs(263)—
Less imputed interest(888)(1,435)
Present value of net minimum lease payments9,3998,375
Less current portion of lease obligations(3,078)(2,251)
Long-term portion of lease obligations$6,321$6,124
  1. Revenue Recognition

The following tables present net sales disaggregated by (i) classification of customer type and (ii) REPREVE Fiber sales:

Fiscal 2024Fiscal 2023Fiscal 2022
Third-party manufacturer$577,636$618,391$808,655
Service4,5735,1367,103
Net sales$582,209$623,527$815,758
Fiscal 2024Fiscal 2023Fiscal 2022
REPREVE® Fiber$188,517$186,161$293,080
All other products and services393,692437,366522,678
Net sales$582,209$623,527$815,758

Third-Party Manufacturer Revenue

Third-party manufacturer revenue is primarily generated through sales to direct customers. Such sales represent satisfaction of UNIFI’s performance obligations required by the associated revenue contracts. Each of UNIFI’s reportable segments derives revenue from sales to third-party manufacturers.

Service Revenue

Service revenue is primarily generated, as services are rendered, through fulfillment of toll manufacturing of textile products or transportation services governed by written agreements. Such toll manufacturing and transportation services represent satisfaction of UNIFI’s performance obligations required by the associated revenue contracts.

REPREVE Fiber

REPREVE Fiber represents our collection of fiber products on our recycled platform, with or without added technologies.

Variable Consideration

For all variable consideration, where appropriate, UNIFI estimates the amount using the expected value method, which takes into consideration historical experience, current contractual requirements, specific known market events, and forecasted customer buying and payment patterns. Overall, these reserves reflect UNIFI’s best estimates of the amount of consideration to which the customer is entitled based on the terms of the contracts. Variable consideration was immaterial to UNIFI’s financial statements for all years presented.

Product Claims

UNIFI generally offers customers claims support or remuneration for defective products. UNIFI estimates the amount of its product sales that may be claimed as defective by its customers and records this estimate as a reduction of revenue in the period the related product revenue is recognized.

  1. Receivables, Net

Receivables, net consists of the following:

June 30, 2024July 2, 2023
Customer receivables$80,050$79,174
Allowance for uncollectible accounts(2,713)(1,362)
Reserves for quality claims(745)(682)
Net customer receivables76,59277,130
Banker's acceptance notes1,3265,870
Other receivables1,247725
Total receivables, net$79,165$83,725

Banker’s acceptance notes (“BANs”), denominated in the Chinese Renminbi, relate to the settlement of certain customer receivables generated from trade activity in the Asia Segment. The BANs are redeemable upon maturity from the drawing financial institutions, or earlier at a discount.

The changes in UNIFI’s allowance for uncollectible accounts and reserves for quality claims were as follows:

Allowance forUncollectibleAccountsReserves for Quality Claims
Balance at June 27, 2021$(2,525)$(703)
Credited (charged) to costs and expenses445(1,065)
Translation activity4012
Deductions542896
Balance at July 3, 2022$(1,498)$(860)
Credited (charged) to costs and expenses89(1,397)
Translation activity(86)7
Deductions1331,568
Balance at July 2, 2023$(1,362)$(682)
Charged to costs and expenses(1,571)(1,491)
Translation activity962
Deductions1241,426
Balance at June 30, 2024$(2,713)$(745)

Amounts credited (charged) to costs and expenses for the allowance for uncollectible accounts are reflected in the benefit for bad debts and deductions represent amounts written off which were deemed to not be collectible, net of any recoveries. Amounts charged to costs and expenses for the reserves for quality claims are primarily reflected as a reduction of net sales and deductions represent adjustments to either increase or decrease claims based on negotiated amounts or actual versus estimated claim differences.

  1. Inventories

Inventories consists of the following:

June 30, 2024July 2, 2023
Raw materials$49,391$59,983
Supplies12,16011,787
Work in process8,9946,633
Finished goods64,44978,032
Gross inventories134,994156,435
Net realizable value adjustment(3,813)(5,625)
Total inventories$131,181$150,810

The cost for the majority of UNIFI’s inventories is determined using the first-in, first-out method. Certain foreign inventories and limited categories of suppliesof $52,040 and $58,490 as of June 30, 2024 and July 2, 2023, respectively, were valued using the average cost method.

  1. Other Current Assets

Other current assets consists of the following:

June 30, 2024July 2, 2023
Assets held for sale$3,781$373
Vendor deposits2,6333,863
Value-added taxes receivable2,5103,398
Prepaid expenses and other2,1332,211
Contract assets561549
Recovery of non-income taxes, net—1,933
Total other current assets$11,618$12,327

Assets held for sale as of June 30, 2024 relates to a warehouse located in Yadkinville, North Carolina that is being actively marketed for sale. Vendor deposits primarily relates to down payments made toward the purchase of inventory. Value-added taxes receivable relates to recoverable taxes associated with the sales and purchase activities of UNIFI’s foreign operations. Prepaid expenses and other consists of advance payments for routine operating expenses. Contract assets represents the estimated revenue attributable to UNIFI in connection with completed performance obligations under contracts with customers for which revenue is recognized over time. The contract assets are classified to receivables when the right to payment becomes unconditional.

Recovery of Non-Income Taxes, Net

Brazilian companies are subject to various taxes on business operations, including turnover taxes used to fund social security and unemployment programs, commonly referred to as PIS/COFINS taxes. UNIFI, along with numerous other companies in Brazil, challenged the constitutionality of certain state taxes historically included in the PIS/COFINS tax base.

On May 13, 2021, Brazil’s Supreme Federal Court (the “SFC”) ruled in favor of taxpayers, and on July 7, 2021, the Brazilian Internal Revenue Service withdrew its existing appeal. Following the SFC decision, the federal government will not issue refunds for these taxes but will instead allow for the overpayments and associated interest to be applied as credits against future PIS/COFINS tax obligations. In fiscal 2021, UNIFI recorded $11,519 to reflect the current and non-current recovery of PIS/COFINS taxes and associated interest, with $942 of recoveries relating to fiscal 2021 included within net sales and $10,577 of recoveries relating to fiscal years prior to 2021, which was reduced by fees related to the recovery efforts to comprise $9,717 for recovery of non-income taxes. During fiscal 2022, UNIFI reduced the estimated recovery by $815, based on additional clarity and the review of the recovery process during the months following the associated SFC decision.

There are no limitations or restrictions on UNIFI’s ability to recover the associated overpayment claims as future income is generated and the Company has been utilizing these amounts to offset its current tax obligations under PIC/COFINS. The Company utilized the remaining credits in fiscal 2024.

  1. Property, Plant, and Equipment, Net

PP&E, net consists of the following:

June 30, 2024July 2, 2023
Land$1,897$2,512
Land improvements16,40916,443
Buildings and improvements162,414167,589
Assets under finance leases18,03016,397
Machinery and equipment650,901656,431
Computers, software and office equipment25,46426,654
Transportation equipment10,71010,710
Construction in progress3,31910,003
Gross PP&E889,144906,739
Less: accumulated depreciation(688,086)(682,768)
Less: accumulated amortization – finance leases(7,335)(5,450)
Total PP&E, net$193,723$218,521

Assets under finance leases consists of the following:

June 30, 2024July 2, 2023
Machinery and equipment$9,754$8,121
Transportation equipment8,2768,276
Gross assets under finance leases$18,030$16,397

Depreciation and amortization expense and repair and maintenance expenses were as follows:

Fiscal 2024Fiscal 2023Fiscal 2022
Depreciation and amortization expense$26,985$25,729$24,509
Repair and maintenance expenses19,98517,99920,076

In fiscal 2017, UNIFI constructed specialized bi-component spinning machinery in the Americas with a 15-year useful life to accommodate tolling demand and development efforts of a specific U.S. customer. After multiple years of operating the machinery, recovering the capital investment, and generating profitable sales, the contract terminated in accordance with its provisions, and additional development and commercialization efforts ceased in fiscal 2023, primarily due to the specialized nature and generally higher operating costs of the machinery. As a result of the lack of potential future demand, the machinery was considered to have zero future sales potential and negative future cash flows and was abandoned by the Company. Accordingly, UNIFI recorded an impairment of $8,247 to Other operating expense (income), net during the fourth quarter of fiscal 2023. Prior to the abandonment, the asset's net book value was $8,247. The new book value of $0, based on the income method (Level 3), reflects the lack of positive future cash flows, andno scrap or salvage value.

  1. Other Non-Current Assets

Other non-current assets consists of the following:

June 30, 2024July 2, 2023
Recovery of taxes$5,543$5,957
Grantor trust2,9422,496
Investments in unconsolidated affiliates1,6032,997
Intangible assets, net6821,210
Other2,1811,848
Total other non-current assets$12,951$14,508

Recovery of Taxes

In fiscal 2023, UNIFI recorded a recovery of income taxes in connection with filing amended tax returns in Brazil relating to certain income taxes paid in prior fiscal years, following favorable legal rulings in fiscal 2023.

Grantor Trust

During fiscal 2022, UNIFI established a grantor (or “rabbi”) trust to facilitate the payment of obligations under the Unifi, Inc. Deferred Compensation Plan (the “DCP”), which was also established in fiscal 2022. In addition to providing certain key employees with the ability to defer earned cash incentive compensation into the DCP, participants can generally choose the form and timing of deferred amounts. The DCP assumed the participants, obligations, and major terms of the Unifi, Inc. Supplemental Key Employee Retirement Plan (together with amendments, the “SERP”), an unfunded plan established in 2006 for purposes of generating supplemental retirement income for key employees of UNIFI. The amounts credited to participant accounts are reflected in SG&A expenses. The assets of the trust are subject to the claims of UNIFI’s creditors in the event of insolvency. Investments held for the DCP consist of mutual funds and are recorded based on market values. A change in the value of the trust assets would substantially be offset by a change in the liability to the participants, resulting in an immaterial net impact to the consolidated financial statements.

The fair value of the investment assets held by the trust were approximately $2,942 and $2,496 as of June 30, 2024 and July 2, 2023, respectively, and are classified as trading securities within Other non-current assets. Trading gains and losses associated with these investments are recorded to Other operating expense (income), net. The associated DCP liability is recorded within Other current liabilities and Other long-term liabilities based on expected payment timing, and any increase or decrease in the liability is reflected as compensation in SG&A expenses. During fiscal 2024, 2023, and 2022, we recorded (gains)/losses on investments held by the trust of $(308), $(154), and $48, respectively.

Intangible Assets, Net

Intangible assets, net consists of the following:

June 30, 2024July 2, 2023
Customer lists$1,088$3,605
Trademarks—24
Total intangible assets, gross1,0883,629
Accumulated amortization – customer lists(406)(2,398)
Accumulated amortization – trademarks—(21)
Total accumulated amortization(406)(2,419)
Total intangible assets, net$682$1,210

Amortization expense for intangible assets consists of the following:

Fiscal 2024Fiscal 2023Fiscal 2022
Customer lists$417$957$1,007
Non-compete agreement108312375
Trademarks32196
Total amortization expense$528$1,290$1,478

The following table presents the expected intangible asset amortization for the next five fiscal years:

Fiscal 2025Fiscal 2026Fiscal 2027Fiscal 2028Fiscal 2029Thereafter
Expected amortization$108$108$108$111$108$139

Investments in Unconsolidated Affiliates

U.N.F. Industries, Ltd.

In September 2000, UNIFI and Nilit Ltd. ("Nilit") formed a 50/50 joint venture, U.N.F. Industries Ltd. (“UNF”), for the purpose of operating nylon extrusion assets to manufacture nylon POY. Raw material and production services for UNF were provided by Nilit under separate supply and services agreements. UNF’s fiscal year end was December 31 and it was a registered Israeli private company located in Migdal Ha-Emek, Israel.

In December 2023, UNIFI dissolved its interest in UNF under an agreement whereby UNIFI agreed to pay the former joint venture partner $2,750 and recorded it as an associated contract termination cost within Restructuring costs on the Condensed Consolidated Statements of Operations and Comprehensive Loss. UNIFI made a payment to the former joint venture partner of $1,200 in the second quarter of fiscal 2024 and the remaining $1,550 was paid in the third quarter of fiscal 2024. Accordingly, the balance sheet information presented below as of June 30, 2024 does not include any amounts related to UNF.

UNF America, LLC

In October 2009, UNIFI and Nilit America Inc. (“Nilit America”) formed a 50/50 joint venture, UNF America LLC (“UNFA”), for the purpose of operating a nylon extrusion facility which manufactures nylon POY. Raw material and production services for UNFA are provided by Nilit America under separate supply and services agreements. UNFA’s fiscal year end is December 31 and it is a limited liability company located in Ridgeway, Virginia. UNFA is treated as a partnership for its income tax reporting.

In conjunction with the formation of UNFA, UNIFI entered into a supply agreement with UNF and UNFA (collectively, “UNFs”) whereby UNIFI agreed to purchase all of its first quality nylon POY requirements for texturing (subject to certain exceptions) from either UNF or UNFA. The agreement has no stated minimum purchase quantities, and pricing is negotiated every six months based on market rates. As of June 30, 2024, UNIFI’s open purchase orders related to this supply agreement, all with UNFA, were $1,309.

UNIFI’s raw material purchases under this supply agreement consist of the following:

Fiscal 2024Fiscal 2023Fiscal 2022
UNFA$13,477$26,683$29,637
UNF—311,175
Total$13,477$26,714$30,812

As of June 30, 2024, UNIFI had accounts payable due to UNFA of $2,197, and, as of July 2, 2023, UNIFI had combined accounts payable due to UNF and UNFA of $3,440.

UNIFI has determined that UNF was, and UNFA is, a variable interest entity and has also determined that UNIFI has been the primary beneficiary of these entities, based on the terms of the supply agreement. As a result, these entities should be consolidated with UNIFI’s financial results. As (i) UNIFI purchases substantially all of the output and all intercompany sales would be eliminated in consolidation, (ii) the entity balance sheets constitute 5% or less of UNIFI’s current assets and total assets, and (iii) such balances are not expected to comprise a larger portion in the future, UNIFI has not included the accounts of UNF and UNFA in its consolidated financial statements and instead is accounting for these entities as equity investments. As of June 30, 2024, UNIFI’s investment in UNFA was $1,603, and on July 2, 2023, UNIFI’s combined investments in UNF and UNFA was $2,997. The financial results of UNF and UNFA are included in UNIFI’s consolidated financial statements with a one-month lag, using the equity method of accounting and with intercompany profits eliminated in accordance with UNIFI’s accounting policy. Other than the supply agreement discussed above, UNIFI does not provide any other commitments or guarantees related to UNFA.

June 30, 2024July 2, 2023
Current assets$5,758$10,608
Non-current assets458494
Current liabilities3,0097,304
Non-current liabilities——
Shareholders’ equity and capital accounts3,2073,798
UNIFI’s portion of undistributed earnings1,5442,938
Fiscal 2024Fiscal 2023Fiscal 2022
Net sales$15,680$29,123$31,745
Gross profit6292,3371,928
(Loss) income from operations(1,266)604148
Net (loss) income(1,313)544127
Depreciation and amortization35111121
Distributions received1,000—750
  1. Other Current Liabilities

Other current liabilities consists of the following:

June 30, 2024July 2, 2023
Payroll and fringe benefits$7,140$6,981
Utilities2,8611,634
Deferred revenue1,5041,441
Incentive compensation1,450298
Property taxes and other4,7072,578
Total other current liabilities$17,662$12,932
  1. Long-Term Debt

Debt Obligations

The following table presents details for UNIFI’s debt obligations:

Weighted Average
Scheduled · Interest Rate as of · Principal Amounts as of
Maturity DateJune 30, 2024June 30, 2024July 2, 2023
ABL RevolverOctober 20277.3%$19,700$18,100
ABL Term LoanOctober 20276.9%101,200110,400
Finance lease obligations(1)5.1%9,39910,767
Construction financing(2)0.0%—1,632
Total debt130,299140,899
Current ABL Term Loan(9,200)(9,200)
Current portion of finance lease obligations(3,077)(2,806)
Unamortized debt issuance costs(229)(289)
Total long-term debt$117,793$128,604

(1)

Scheduled maturity dates for finance lease obligations range from March 2025 to September 2028.

(2)

Refer to the discussion below under the subheading “Construction Financing” for further information.

2022 ABL Facility and Amendments

On October 28, 2022, Unifi, Inc. and certain of its subsidiaries entered into a Second Amended and Restated Credit Agreement (the “2022 Credit Agreement”) with a syndicate of lenders. The 2022 Credit Agreement provides for a $230,000 senior secured credit facility (the “2022 ABL Facility”), including a $115,000 revolving credit facility (the "2022 ABL Revolver") and a term loan (the "2022 ABL Term Loan") that can be reset up to a maximum amount of $115,000, once per fiscal year, if certain conditions are met. The 2022 ABL Facility has a maturity date of October 28, 2027. The 2022 ABL Term Loan requires quarterly principal payments of $2,300 that began on February 1, 2023. Borrowings under the 2022 ABL Facility bear interest at the Secured Overnight Financing Rate ("SOFR") plus 0.10% plus an applicable margin of 1.25% to 1.75%, or the Base Rate (as defined in the 2022 Credit Agreement) plus an applicable margin of 0.25% to 0.75%, with interest paid most commonly on a monthly basis. In connection with entering into the 2022 Credit Agreement, UNIFI recorded a $273 loss on debt extinguishment to interest expense in the second quarter of fiscal 2023 related to its prior debt instrument.

The 2022 ABL Facility is secured by a first-priority perfected security interest in substantially all owned property and assets (together with all proceeds and products) of Unifi, Inc., Unifi Manufacturing, Inc., and a certain subsidiary guarantor (collectively, the “Loan Parties”). It is also secured by a first-priority security interest in all (or 65% in the case of UNIFI’s first-tier controlled foreign subsidiary, as required by the lenders) of the stock of (or other ownership interests in) each of the Loan Parties (other than Unifi, Inc.) and certain subsidiaries of the Loan Parties, together with all proceeds and products thereof.

If excess availability under the 2022 ABL Revolver falls below the Trigger Level (as defined in the 2022 Credit Agreement), a financial covenant requiring the Loan Parties to maintain a fixed charge coverage ratio on a quarterly basis of at least 1.05 to 1.00 becomes effective. The Trigger Level as of June 30, 2024 was $21,620. In addition, the 2022 ABL Facility contains restrictions on particular payments and investments, including certain restrictions on the payment of dividends and share repurchases. Subject to specific provisions, the 2022 ABL Term Loan may be prepaid at par, in whole or in part, at any time before the maturity date, at UNIFI’s discretion.

The applicable margin is based on (i) the excess availability under the 2022 ABL Revolver and (ii) the consolidated leverage ratio, calculated as of the end of each fiscal quarter. UNIFI’s ability to borrow under the 2022 ABL Revolver is limited to a borrowing base equal to specified percentages of eligible accounts receivable and inventories and is subject to certain conditions and limitations. There is also a monthly unused line fee under the 2022 ABL Revolver of 0.25%.

UNIFI did not incur additional costs or administrative burden during the transition from the London Interbank Offered Rate ("LIBOR") to SOFR with the establishment of the 2022 Credit Agreement.

Finance Lease Obligations

During fiscal 2024, UNIFI entered into finance lease obligations totaling $1,633 for texturing machines. The maturity dates of these obligations occur during fiscal 2029 with interest rates between 6.6% and 6.9%.

During fiscal 2023, UNIFI entered into finance lease obligations totaling $5,629 for texturing machines. The maturity dates of these obligations occur during fiscal 2028 with interest rates between 4.4% and 6.2%.

Construction Financing

In May 2021, UNIFI entered into an agreement with a third-party lender that provides for construction-period financing for certain texturing machinery included in our capital allocation plans. UNIFI records project costs to construction in progress and the corresponding liability to construction financing (within long-term debt). The agreement provides for monthly, interest-only payments during the construction period, at a rate of SOFR plus 1.25%, and contains terms customary for a financing of this type.

Each borrowing under the agreement provides for 60 monthly payments, which will commence upon the completion of the construction period with a fixed interest rate of approximately SOFR plus 1.0% to 1.2%. In connection with this construction financing arrangement, UNIFI has borrowed a total of $9,755 and transitioned $9,755 of completed asset costs to finance lease obligations as of June 30, 2024.

Scheduled Debt Maturities

The following table presents the scheduled maturities of UNIFI’s outstanding debt obligations for the following five fiscal years and thereafter.

Fiscal 2025Fiscal 2026Fiscal 2027Fiscal 2028Fiscal 2029Thereafter
ABL Revolver$—$—$—$19,700$—$—
ABL Term Loan9,2009,2009,20073,600——
Finance lease obligations3,0772,7212,2761,26164—
Total$12,277$11,921$11,476$94,561$64$—

Interest Rate Swaps

In 2017, UNIFI entered into three swaps to fix LIBOR at approximately 1.9% for $75,000 of variable rate borrowings which expired on May 24, 2022. The designated hedges increased interest expense for fiscal 2022 by $1,190. There wereno interest rate swaps in effect during fiscal 2024 and 2023.

  1. Other Long-Term Liabilities

Other long-term liabilities consists of the following:

June 30, 2024July 2, 2023
Nonqualified deferred compensation plan obligation$2,008$2,659
Uncertain tax positions1,1091,973
Other390468
Total other long-term liabilities$3,507$5,100

As further described in Note 10, “Other Non-Current Assets,” UNIFI maintains a nonqualified deferred compensation plan for certain key employees and reflects a long-term obligation for amounts due beyond 12 months.

Other primarily includes certain retiree and post-employment medical and disability liabilities.

  1. Income Taxes

Components of (Loss) Income Before Income Taxes

The components of (loss) income before income taxes consist of the following:

Fiscal 2024Fiscal 2023Fiscal 2022
U.S.$(63,602)$(63,773)$(18,364)
Foreign18,06518,33045,192
(Loss) income before income taxes$(45,537)$(45,443)$26,828

Components of Provision for Income Taxes

Provision for income taxes consists of the following:

Fiscal 2024Fiscal 2023Fiscal 2022
Current:
Federal$(2,860)$309$(1,163)
State203(7)2
Foreign8,0533,38515,935
Total current tax expense5,3963,68714,774
Deferred:
Federal(123)41(630)
State(162)7133
Foreign(3,253)(2,898)(2,520)
Total deferred tax expense(3,538)(2,786)(3,117)
Provision for income taxes$1,858$901$11,657

On December 22, 2017, the U.S. government enacted comprehensive tax legislation H.R. 1, formerly known as the Tax Cuts and Jobs Act. The Global Intangible Low-Taxed Income (“GILTI”) provisions included in H.R. 1 require that certain income earned by foreign subsidiaries must be currently included in the gross income of the U.S. shareholder. UNIFI has elected to recognize GILTI as a current-period expense. Under this policy, UNIFI has not provided deferred taxes related to temporary differences that, upon their reversal, will affect the amount of income subject to GILTI in the period.

Utilization of Net Operating Loss Carryforwards

Domestic deferred tax expense includes the utilization of federal net operating loss (“NOL”) carryforwards of $0, $200, and $110, for fiscal 2024, 2023, and 2022, respectively. Foreign deferred tax expense includes the utilization of NOL carryforwards of $896, $166, and $32 for fiscal 2024, 2023, and 2022, respectively. State deferred tax expense includes the utilization of NOL carryforwards of $0, $109, and $25 for fiscal 2024, 2023, and 2022, respectively.

Effective Tax Rate

Reconciliation from the federal statutory tax rate to the effective tax rate is as follows:

Fiscal 2024Fiscal 2023Fiscal 2022
Federal statutory tax rate21.0%21.0%21.0%
Change in valuation allowance(24.6)(30.8)12.6
Repatriation of foreign earnings and withholding taxes(7.6)(7.4)3.9
Foreign income taxed at different rates(3.3)(1.9)10.7
U.S. tax on GILTI(2.4)(1.5)0.2
Change in uncertain tax positions(1.5)(4.1)2.4
Nondeductible compensation(1.0)(0.8)2.1
Recovery of income taxes in Brazil—9.2—
State income taxes, net of federal tax benefit3.43.2(1.3)
Tax expense on unremitted foreign earnings3.43.05.5
Foreign tax credits3.02.3(0.5)
Research and other business credits2.73.6(4.0)
Interest on income taxes1.8——
Nontaxable income1.22.5(10.2)
IRS audit adjustment0.2——
Nondeductible expenses and other(0.4)(0.3)1.1
Effective tax rate(4.1)%(2.0)%43.5%

Deferred Income Taxes

The significant components of UNIFI’s deferred tax assets and liabilities consist of the following:

June 30, 2024July 2, 2023
Deferred tax assets:
Capital loss carryforwards$16,442$16,390
NOL carryforwards22,35116,235
Tax credits11,00211,634
Research and development costs11,8459,137
Accrued compensation1,5751,396
Other items8,5035,614
Total gross deferred tax assets71,71860,406
Valuation allowance(55,250)(43,910)
Total deferred tax assets16,46816,496
Deferred tax liabilities:
PP&E(10,624)(11,901)
Unremitted earnings(2,300)(3,872)
Other(21)(148)
Total deferred tax liabilities(12,945)(15,921)
Net deferred tax assets$3,523$575

Deferred Income Taxes – Valuation Allowance

In assessing its ability to realize deferred tax assets, UNIFI considers whether it is more-likely-than-not that some portion or all of the deferred tax assets will not be realized. The ultimate realization of deferred tax assets is dependent upon the generation of future taxable income during the periods in which those temporary differences become deductible. UNIFI considers the scheduled reversal of taxable temporary differences, taxable income in carryback years, cumulative losses in recent years, projected future taxable income, and tax planning strategies in making this assessment. Since UNIFI operates in multiple jurisdictions, the assessment is made on a jurisdiction-by-jurisdiction basis, taking into account the effects of local tax law. Based on consideration of these items, management believes that UNIFI will be able to utilize a portion of foreign tax credits claimed by one of its non-U.S. subsidiaries in the foreseeable future, and has released $558 of valuation allowance previously applied to this deferred tax asset. Management has also determined that there is not enough positive evidence to support the realization of its deferred income tax asset balances of its U.S. consolidated group and certain foreign subsidiaries, and that a full valuation allowance against these deferred tax assets is warranted.as of June 30, 2024.

Components of UNIFI’s deferred tax valuation allowance are as follows:

Fiscal 2024Fiscal 2023Fiscal 2022
Capital loss carryforwards$(16,442)$(16,390)$(16,318)
NOL carryforwards and reversing temporary differences(29,091)(16,235)(4,570)
Tax credits(9,717)(10,800)(10,779)
Other deferred tax assets—(485)—
Total deferred tax valuation allowance$(55,250)$(43,910)$(31,667)

During fiscal 2024, UNIFI’s valuation allowance increased by $11,340. The increase was primarily driven by an increase in the valuation allowance on federal and state NOL carryforwards, partially offset by a decrease in the valuation allowance following the conclusion of the IRS audit.

During fiscal 2023, UNIFI’s valuation allowance increased by $12,243. The increase was primarily driven by an increase in the valuation allowance on federal NOL and research credits carryforwards, partially offset by a decrease in the valuation allowance on foreign tax credits.

During fiscal 2022, UNIFI’s valuation allowance decreased by $5,313. The decrease was primarily driven by a decrease in the valuation allowance on foreign tax credits and capital loss carryforwards, offset by an increase in the valuation allowance on federal NOL and research credits carryforwards.

Unrecognized Tax Benefits

A reconciliation of beginning and ending gross amounts of unrecognized tax benefits is as follows:

Fiscal 2024Fiscal 2023Fiscal 2022
Balance at beginning of year$4,353$2,909$2,590
Gross increases related to tax positions in prior periods1,1451,48126
Gross decreases related to tax positions in prior periods(1,015)(45)(115)
Gross increases related to current period tax positions3008408
Gross decreases related to settlements with tax authorities(1,553)——
Gross decreases related to lapse of applicable statute of limitations———
Balance at end of year$3,230$4,353$2,909

Unrecognized tax benefits would generate a favorable impact of $1,406 on UNIFI’s effective tax rate if recognized. UNIFI does not expect material changes in uncertain tax positions within the next 12 months. (Benefit) expense for interest and penalties recognized by UNIFI within the provision for income taxes was $(657), $400, and $287 for fiscal 2024, 2023, and 2022, respectively. UNIFI had $302, $959, and $559 accrued for interest and/or penalties related to uncertain tax positions as of June 30, 2024, July 2, 2023, and July 3, 2022, respectively.

Expiration of NOL Carryforwards and Tax Credit Carryforwards

As of June 30, 2024, UNIFI had U.S. federal capital loss carryforwards of $16,442, U.S. federal NOL carryforwards of $14,378, U.S. state NOL carryforwards of $4,082, and foreign NOL carryforwards of $3,053. The NOL carryforwards begin expiring in varying amounts in fiscal 2025. As of June 30, 2024, UNIFI had the following carryforward attributes held outside of the U.S. consolidated tax filing group: U.S. federal NOL carryforwards of $319 and U.S. state NOL carryforwards of $519. The NOL carryforwards held outside of the U.S. consolidated tax filing group begin expiring in fiscal 2028. As of June 30, 2024, UNIFI had U.S. federal foreign tax credit carryforwards of $152 and foreign tax credit carryforwards in foreign jurisdictions of $3,003. The foreign tax credit carryforwards begin expiring in varying amounts in fiscal 2028. As of June 30, 2024, UNIFI had U.S. federal and state research and other business tax credit carryforwards of $7,847, which begin expiring in fiscal 2025. As of June 30, 2024, UNIFI had U.S. federal disallowed interest deduction carryforwards of $3,939.

Tax Years Subject to Examination

Unifi, Inc. and its domestic subsidiaries file a consolidated federal income tax return, as well as income tax returns in multiple state and foreign jurisdictions. The tax years subject to examination vary by jurisdiction. UNIFI regularly assesses the outcomes of both completed and ongoing examinations to ensure that UNIFI’s provision for income taxes is sufficient.

In fiscal 2024, the Internal Revenue Service (the “IRS”) concluded the audit of UNIFI's domestic operations for fiscal 2014 through 2019 with a refund of $1,275, which has been received along with $457 of interest on the overpayments. No penalty or interest was assessed by the IRS. Following the conclusion of the IRS audit, UNIFI recorded a tax benefit of $(103) for audit related adjustments to its tax balances and reserves for uncertain tax positions, and a benefit of $853 from related penalties and interest, that have been effectively settled.

The IRS generally has three years after an original return is filed to assess income taxes. Fiscal years 2021 through 2023 are subject to examination. Certain carryforward tax attributes generated in years prior remain subject to examination and could change in subsequent tax years.

UNIFI is also subject to examination by various state and international tax authorities. The tax years subject to examination vary by jurisdiction. The statute of limitations for material foreign jurisdictions is five years, therefore tax years 2019 through 2023 are open for examination. Statues related to material US state jurisdictions are open from filing dates of state tax returns ended on June 30,2020. Certain carryforward tax attributes generated in years prior remain subject to examination and could change in subsequent tax years.

The IRS audit settlement opened the statute of limitations of certain US state jurisdictions for tax years adjusted by the IRS of fiscal 2014 through 2019.

Indefinite Reinvestment Assertion

UNIFI considers $41,644 of its unremitted foreign earnings to be permanently reinvested to fund working capital requirements and operations abroad, and has therefore not recognized a deferred tax liability for the estimated future taxes that would be incurred upon repatriation. If these earnings were distributed in the form of dividends or otherwise, or if the shares of the relevant foreign subsidiaries were sold or otherwise transferred, UNIFI could be subject to additional tax liabilities of approximately $10,906.

  1. Shareholders’ Equity

On October 31, 2018, the Board approved a share repurchase program (the “2018 SRP”) under which UNIFI is authorized to acquire up to $50,000 of its common stock. Under the 2018 SRP, purchases may be made from time to time in the open market at prevailing market prices or through private transactions or block trades. The timing and amount of repurchases will depend on market conditions, share price, applicable legal requirements, and other factors. The share repurchase authorization is discretionary and has no expiration date. Repurchases, if any, are expected to be financed through cash generated from operations and borrowings, and are subject to applicable limitations and restrictions as set forth in the 2022 ABL Facility. UNIFI may discontinue repurchases at any time that management determines additional purchases are not beneficial or advisable.

The following table summarizes UNIFI’s repurchases and retirements of its common stock under the 2018 SRP for the fiscal periods noted:

Total Numberof SharesRepurchasedas Part of PubliclyAnnounced Plansor ProgramsAverage PricePaid per ShareApproximateDollar Value thatMay Yet BeRepurchasedUnder Publicly Announced Plans or Programs
Fiscal 2019—$—$50,000
Fiscal 202084$23.72$48,008
Fiscal 2021—$—$48,008
Fiscal 2022617$14.84$38,859
Fiscal 2023—$—$38,859
Fiscal 2024—$—$38,859
Total701$15.90$38,859

Repurchased shares are retired and have the status of authorized and unissued shares. The cost of the repurchased shares is recorded as a reduction to common stock to the extent of the par value of the shares acquired and the remainder is allocated between capital in excess of par value and retained earnings, on a pro rata basis.

No dividends were paid in the three most recent fiscal years.

  1. Stock-Based Compensation

On October 23, 2013, UNIFI’s shareholders approved the Unifi, Inc. 2013 Incentive Compensation Plan (the “2013 Plan”). The 2013 Plan replaced the 2008 Unifi, Inc. Long-Term Incentive Plan (the “2008 LTIP”). No additional awards can be granted under the 2008 LTIP; however, prior awards outstanding under the 2008 LTIP remain subject to that plan’s provisions. The 2013 Plan authorized the issuance of 1,000 shares of common stock, subject to certain increases in the event outstanding awards under the 2008 LTIP expired, were forfeited, or otherwise terminated unexercised.

The 2013 Plan expired in accordance with its terms on October 24, 2018, and the Unifi, Inc. Amended and Restated 2013 Incentive Compensation Plan (the “Amended 2013 Plan”) became effective on that same day, upon approval by shareholders at UNIFI’s annual meeting of shareholders held on October 31, 2018. The Amended 2013 Plan set the number of shares available for future issuance pursuant to awards granted under the Amended 2013 Plan to 1,250 and removed provisions no longer applicable due to the recent changes to Section 162(m) of the Internal Revenue Code of 1986, as amended. The material terms and provisions of the Amended 2013 Plan are otherwise similar to those of the 2013 Plan.

On October 29, 2020, UNIFI’s shareholders approved the Unifi, Inc. Second Amended and Restated 2013 Incentive Compensation Plan (the “2020 Plan”). The 2020 Plan set the number of shares available for future issuance pursuant to awards granted under the 2020 Plan to 850. On October 31, 2023, UNIFI’s shareholders approved the First Amendment to the 2020 Plan (the "First Amendment", which increased the remaining share reserve by 1,100. No additional awards can be granted under prior plans; however, awards outstanding under a respective prior plan remain subject to that plan’s provisions.

The following table provides information as of June 30, 2024 with respect to the number of securities remaining available for future issuance under the 2020 Plan, as amended:

Authorized under the 2020 Plan850
Plus: Share reserve increase from the First Amendment1,100
Plus: Awards expired, forfeited or otherwise terminated unexercised220
Less: Awards granted to employees(1,106)
Less: Awards granted to non-employee directors(197)
Available for issuance under the 2020 Plan867

Stock Options

No stock options, other than those routinely issued under an existing employee stock purchase plan, as further described below, were issued in fiscal 2024, 2023, and 2022.

A summary of stock option activity for fiscal 2024 is as follows:

Stock OptionsWeightedAverageExercise PriceWeightedAverageRemainingContractual Life(Years)AggregateIntrinsicValue
Outstanding at July 2, 2023941$15.55
Granted—$—
Exercised—$—
Cancelled or forfeited(19)$22.89
Expired(98)$23.49
Outstanding at June 30, 2024824$14.445.6$—
Vested and expected to vest as of June 30, 2024824$14.445.6$—
Exercisable at June 30, 2024491$16.275.4$—

Unrecognized compensation cost at June 30, 2024 and stock option activity for fiscal 2024, 2023 and 2022 were insignificant.

Stock Units and Share Units

During fiscal 2024, 2023, and 2022, UNIFI granted 349,186, and 80 restricted stock units (“RSUs”), respectively, to certain key employees. The employee RSUs are subject to a vesting restriction and convey no rights of ownership in shares of Company common stock until such employee RSUs have vested and been distributed to the grantee in the form of Company common stock. The employee RSUs vest over athree-year period and will be converted into an equivalent number of shares of Company common stock (for distribution to the grantee) on each vesting date, unless the grantee has elected to defer the receipt of the shares of stock until separation from service. UNIFI estimated the weighted average fair value of each employee RSU granted during fiscal 2024, 2023, and 2022 to be $6.43, $8.58, and $23.45, respectively.

During fiscal 2024, 2023, and 2022, UNIFI granted 84,61, and 32 vested share units (“VSUs”), respectively, to UNIFI’s non-employee directors. The VSUs became fully vested on the grant date but convey no rights of ownership in shares of Company common stock until such VSUs have been distributed to the grantee in the form of Company common stock. If a grantee defers his or her distribution, the VSUs are converted into an equivalent number of shares of Company common stock and distributed to the grantee following the grantee’s termination of service as a member of the Board. UNIFI estimated the fair value of each VSU granted during fiscal 2024, 2023, and 2022 to be $6.71, $9.51, and $22.03, respectively.

During fiscal 2024, 2023, and 2022, UNIFI granted 212,150, and 53 performance share units (“PSUs”), respectively, to certain key employees. The employee PSUs are subject to a performance-based vesting restriction and convey no rights of ownership in shares of Company common stock until such employee PSUs have vested and been distributed to the grantee in the form of Company common stock. Consistent with the vesting provisions of each PSU, between 50% and 300% of the PSUs become vested, if at all, on the date that the associated performance metric is achieved, and will be converted into shares of Company common stock (for distribution to the grantee) on each vesting date, unless the grantee has elected to defer the receipt of the shares of stock until separation from service. The percentage of PSUs that vest is based on the metric achieved on the vesting date compared to the targeted metric defined in the award agreement. UNIFI estimated the weighted average fair value of each PSU granted during fiscal 2024, 2023 and 2022 to be $6.47, $8.43, and $23.27, respectively.

UNIFI estimates the fair value of RSUs, VSUs, and PSUs based on the market price of UNIFI’s common stock at the award grant date. A summary of RSU, VSU and PSU activity for fiscal 2024 is as follows:

Non-vestedWeightedAverageGrant DateFair ValueVestedTotalWeightedAverageGrant DateFair Value
Outstanding at July 2, 2023480$12.42300780$15.42
Granted645$6.48—645$6.48
Vested(177)$10.44177—$—
Converted—$—(162)(162)$15.43
Cancelled or forfeited(219)$11.88—(219)$11.88
Outstanding at June 30, 2024729$7.803151,044$10.63

As of June 30, 2024, no outstanding PSUs were expected to vest and, accordingly, the associated compensation expense was $0. At June 30, 2024, the number of RSUs and VSUs vested and expected to vest was 761, with an aggregate intrinsic value of $4,484. The aggregate intrinsic value of the 315 vested RSUs and VSUs at June 30, 2024 was $1,852.

The unrecognized compensation cost related to the unvested RSUs at June 30, 2024 was $1,746, which is expected to be recognized over a weighted average period of 1.6 years.

For fiscal 2024, 2023, and 2022, the total intrinsic value of RSUs and VSUs converted was $978, $882, and $1,715, respectively. The tax benefit realized from the conversion of RSUs was $232, $165, and $260 for fiscal 2024, 2023, and 2022, respectively.

Employee Stock Purchase Plan

On October 27, 2021, Unifi, Inc.’s shareholders approved the Unifi, Inc. Employee Stock Purchase Plan (the “ESPP”), under which an aggregate of 100 shares of Company common stock have been authorized and reserved for issuance pursuant to the ESPP. The ESPP permits employees to purchase common stock through payroll deductions at 85 percent of the fair market value of Company common stock on a quarterly basis. For fiscal 2024 and 2023,12 and 6 shares of common stock were purchased under the ESPP, respectively. As of June 30, 2024,82 shares were available for purchase under the ESPP.

Stock-based compensation expense associated with options granted under the ESPP is measured at the grant date based on the fair value of the award, which is equal to the purchase discount, and is recognized over the service period (generally the vesting period) on a straight-line basis.

Summary

The total cost related to all stock-based compensation was as follows:

Fiscal 2024Fiscal 2023Fiscal 2022
Stock options$157$575$928
RSUs and VSUs1,8562,1202,253
ESPP1111—
Total compensation cost$2,024$2,706$3,181

In each of fiscal 2024, 2023, and 2022, UNIFI issued 7,12, and 5 shares of common stock for $50, $110, and $110 of expense, respectively, in connection with Board compensation.

The total income tax benefit recognized for stock-based compensation was $366, $377, and $386 for fiscal 2024, 2023, and 2022, respectively.

As of June 30, 2024, total unrecognized compensation costs related to all unvested stock-based compensation arrangements were $1,836. The weighted average period over which these costs are expected to be recognized is 1.6 years.

  1. Defined Contribution Plans

401(k) Plan

UNIFI matches employee contributions made to the Unifi, Inc. Retirement Savings Plan (the “401(k) Plan”), a 401(k) defined contribution plan, which covers eligible U.S. salary and hourly employees. Under the terms of the 401(k) Plan, UNIFI matches 100% of the first 3% of eligible employee contributions and 50% of the next 2% of eligible contributions.

The following table presents the employer matching contribution expense related to the 401(k) Plan:

Fiscal 2024Fiscal 2023Fiscal 2022
Matching contribution expense$2,787$2,967$3,215

Non-qualified Deferred Compensation Plan

The DCP, established in fiscal 2022, is an unfunded non-qualified deferred compensation plan in which certain key employees are eligible to participate. Under the DCP, participants may elect to defer all or a portion of their annual cash incentive compensation to their account. The deferred amounts are paid in accordance with each participant’s elections. In addition to elective deferrals, the DCP assumed the obligations of the SERP, which includes amounts credited to eligible employees’ accounts based on a percentage of their annual base compensation. Amounts due within the next operating cycle are reflected in Other current liabilities and the remaining DCP obligation is reflected in Other long-term liabilities. The total DCP obligation as of June 30, 2024 and July 2, 2023, was $3,096 and $2,669, respectively.

  1. Accumulated Other Comprehensive Loss

The components of and the changes in accumulated other comprehensive loss, net of tax, as applicable, consist of the following:

Foreign CurrencyTranslationAdjustmentsChanges inInterestRateSwapsAccumulated OtherComprehensiveLoss
Balance at June 27, 2021$(52,480)$(952)$(53,432)
Other comprehensive (loss) income, net of tax(7,125)952(6,173)
Balance at July 3, 2022$(59,605)$—$(59,605)
Other comprehensive income, net of tax5,714—5,714
Balance at July 2, 2023$(53,891)$—$(53,891)
Other comprehensive loss, net of tax(14,898)—(14,898)
Balance at June 30, 2024$(68,789)$—$(68,789)

A summary of other comprehensive (loss) income for fiscal 2024, 2023, and 2022 is provided as follows:

Fiscal 2024Fiscal 2023Fiscal 2022
Pre-taxTaxAfter-taxPre-taxTaxAfter-taxPre-taxTaxAfter-tax
Other comprehensive (loss) income:
Foreign currency translation adjustments$(14,898)$—$(14,898)$5,714$—$5,714$(7,125)$—$(7,125)
Changes in interest rate swaps, net of reclassification adjustments——————1,234(282)952
Other comprehensive (loss) income, net$(14,898)$—$(14,898)$5,714$—$5,714$(5,891)$(282)$(6,173)
  1. Computation of Earnings Per Share

The computation of basic and diluted earnings per share (“EPS”) is as follows:

Fiscal 2024Fiscal 2023Fiscal 2022
Basic EPS
Net (loss) income$(47,395)$(46,344)$15,171
Weighted average common shares outstanding18,15418,03718,429
Basic EPS$(2.61)$(2.57)$0.82
Diluted EPS
Net (loss) income$(47,395)$(46,344)$15,171
Weighted average common shares outstanding18,15418,03718,429
Net potential common share equivalents——439
Adjusted weighted average common shares outstanding18,15418,03718,868
Diluted EPS$(2.61)$(2.57)$0.80
Excluded from the calculation of common share equivalents:
Anti-dilutive common share equivalents491—225
Excluded from the calculation of diluted shares:
Unvested stock options that vest upon achievement of certain market conditions333333333

The calculation of earnings per common share is based on the weighted average number of UNIFI’s common shares outstanding for the applicable period. The calculation of diluted earnings per common share presents the effect of all potential dilutive common shares that were outstanding during the respective period, unless the effect of doing so is anti-dilutive.

  1. Other Operating Expense (Income), Net

Other operating expense (income), net primarily consists of the following:

Fiscal 2024Fiscal 2023Fiscal 2022
Foreign currency transaction losses (gains)$376$(1,104)$(468)
Net loss on sale or disposal of assets6227848
Impairment for asset abandonment (1)—8,247—
Contract modification costs (2)—623—
Other, net295(188)262
Other operating expense (income), net$733$7,856$(158)

(1)

In fiscal 2023, UNIFI abandoned certain specialized machinery in the Americas and recorded an impairment charge.

(2)

In fiscal 2023, UNIFI amended certain existing contracts related to future purchases of texturing machinery by delaying the scheduled receipt and installation of such equipment for approximately 18 months. UNIFI paid the associated vendor $623 to establish the 18-month delay.

  1. Commitments and Contingencies

Collective Bargaining Agreements

While employees of UNIFI’s Brazilian operations are unionized, none of the labor force employed by UNIFI’s domestic or other foreign subsidiaries is currently covered by a collective bargaining agreement.

Environmental

On September 30, 2004, Unifi Kinston, LLC (“UK”), a subsidiary of Unifi, Inc., completed its acquisition of polyester filament manufacturing assets located in Kinston, North Carolina (“Kinston”) from Invista S.a.r.l. (“INVISTA”). The land for the Kinston site was leased pursuant to a 99-year ground lease (the “Ground Lease”) with E.I. DuPont de Nemours (“DuPont”). Since 1993, DuPont has been investigating and cleaning up the Kinston site under the supervision of the U.S. Environmental Protection Agency and the North Carolina Department of Environmental Quality (the “DEQ”) pursuant to the Resource Conservation and Recovery Act Corrective Action program. The program requires DuPont to identify all potential areas of environmental concern (“AOCs”), assess the extent of containment at the identified AOCs and remediate the AOCs to comply with applicable regulatory standards. Effective March 20, 2008, UK entered into a lease termination agreement associated with conveyance of certain assets at the Kinston site to DuPont. This agreement terminated the Ground Lease and relieved UK of any future responsibility for environmental remediation, other than participation with DuPont, if so called upon, with regard to UK’s period of operation of the Kinston site, which was from 2004 to 2008. At this time, UNIFI has no basis to determine if or when it will have any responsibility or obligation with respect to the AOCs or the extent of any potential liability for the same. UK continues to own property (the “Kentec site”) acquired in the 2004 transaction with INVISTA that has contamination from DuPont’s prior operations and is monitored by DEQ. The Kentec site has been remediated by DuPont, and DuPont has received authority from DEQ to discontinue further remediation, other than natural attenuation. Prior to transfer of responsibility to UK, DuPont and UK had a duty to monitor and report the environmental status of the Kentec site to DEQ. Effective April 10, 2019, UK assumed sole remediator responsibility of the Kentec site pursuant to its contractual obligations with INVISTA and received $180 of net monitoring and reporting costs due from DuPont. In connection with monitoring, UK expects to sample and report to DEQ annually. At this time, UNIFI does not expect any active site remediation will be required but expects that any costs associated with active site remediation, if ever required, would likely be immaterial.

Unconditional Obligations

UNIFI is a party to unconditional obligations for certain utility and other purchase or service commitments. These commitments are non-cancelable, have remaining terms in excess of one year, and qualify as normal purchases.

On a fiscal year basis, the minimum payments expected to be made as part of such commitments are as follows:

Fiscal 2025Fiscal 2026Fiscal 2027Fiscal 2028Fiscal 2029Thereafter
Unconditional purchase obligations$10,970$20,211$2,202$1,991$—$—
Unconditional service obligations2,455972916750579—
Total unconditional obligations$13,425$21,183$3,118$2,741$579$—

For fiscal 2024, 2023, and 2022 total costs incurred under these commitments consist of the following:

Fiscal 2024Fiscal 2023Fiscal 2022
Costs for unconditional purchase obligations$26,389$23,567$24,236
Costs for unconditional service obligations1,1341,158912
Total$27,523$24,725$25,148
  1. Related Party Transactions

Related party balances and transactions are not material to the consolidated financial statements and, accordingly, are not presented separately from other financial statement captions.

There wereno related party receivables as of June 30, 2024 and July 2, 2023, and there wereno revenues derived from related parties in the current and prior two fiscal years.

Mr. Kenneth G. Langone, a member of the Board, is a director, shareholder and non-executive Chairman of the Board of Directors of Salem Holding Company. UNIFI leases tractors and trailers from Salem Leasing Corporation, a wholly owned subsidiary of Salem Holding Company. In addition to the monthly lease payments, UNIFI also incurs expenses for routine repair and maintenance, fuel, and other expenses. These leases do not contain renewal options, purchase options, or escalation clauses with respect to the minimum lease charges.

Related party payables for Salem Leasing Corporation consist of the following:

June 30, 2024July 2, 2023
Accounts payable$464$457
Operating lease obligations301502
Finance lease obligations2,3743,677
Total related party payables$3,139$4,636

Related party transactions for the current and prior two fiscal years consist of the matters in the table below:

Affiliated EntityTransaction TypeFiscal 2024Fiscal 2023Fiscal 2022
Salem Leasing CorporationPayments for transportation equipment costs and finance lease debt service$4,647$4,568$4,343
  1. Business Segment Information

UNIFI defines operating segments as components of the organization for which discrete financial information is available and operating results are evaluated on a regular basis by UNIFI’s chief executive officer, who is the chief operating decision maker (the “CODM”), in order to assess performance and allocate resources. Characteristics of UNIFI which were relied upon in making the determination of reportable segments include the nature of the products sold, the internal organizational structure, the trade policies in the geographic regions in which UNIFI operates, and the information that is regularly reviewed by the CODM for the purpose of assessing performance and allocating resources.

UNIFI'sthree reportable segments are organized as follows:

The operations within the Americas Segment exhibit similar long-term economic characteristics and primarily sell into an economic trading zone covered by the United States-Mexico-Canada Agreement and the Dominican Republic-Central America Free Trade Agreement to similar customers utilizing similar methods of distribution. These operations derive revenues primarily from manufacturing synthetic and recycled textile products with sales primarily to yarn manufacturers, knitters, and weavers that produce yarn and/or fabric for the apparel, hosiery, automotive, home furnishings, industrial, medical, and other end-use markets principally in North and Central America. The Americas Segment consists of sales and manufacturing operations in the U.S., El Salvador, and Colombia.

The Brazil Segment primarily manufactures and sells polyester-based products to knitters and weavers that produce fabric for the apparel, automotive, home furnishings, industrial, and other end-use markets principally in Brazil. The Brazil Segment includes a manufacturing location and sales offices in Brazil.

The operations within the Asia Segment exhibit similar long-term economic characteristics and sell to similar customers utilizing similar methods of distribution primarily in Asia and Europe. The Asia Segment primarily sources synthetic and recycled textile products from third-party suppliers and sells to yarn manufacturers, knitters, and weavers that produce fabric for the apparel, automotive, home furnishings, industrial, and other end-use markets principally in Asia and Europe. The Asia Segment includes sales offices in China, Turkey, and Hong Kong.

UNIFI evaluates the operating performance of its segments based upon Segment Profit, which represents segment gross profit (loss) plus segment depreciation expense. This measurement of segment profit or loss best aligns segment reporting with the current assessments and evaluations performed by, and information provided to, the CODM.

The accounting policies for the segments are consistent with UNIFI’s accounting policies. Intersegment sales are omitted from segment disclosures, as they are (i) insignificant to UNIFI’s segments and eliminated from consolidated reporting and (ii) excluded from segment evaluations performed by the CODM. However, intersegment technologies expense charged from the Americas Segment to the Asia Segment is not eliminated from segment results. The technologies expense (i) reflects the sharing of certain manufacturing know-how, processes, and product technical information and design and (ii) is included in the segment evaluations performed by the CODM.

Selected financial information is presented below:

AmericasBrazilAsiaTotal
Net sales$344,256$117,783$120,170$582,209
Cost of sales361,886103,028100,679565,593
Gross (loss) profit(17,630)14,75519,49116,616
Segment depreciation expense22,1543,2571025,421
Segment Profit$4,524$18,012$19,501$42,037
AmericasBrazilAsiaTotal
Net sales$389,662$119,062$114,803$623,527
Cost of sales404,321106,90098,065609,286
Gross (loss) profit(14,659)12,16216,73814,241
Segment depreciation expense22,0442,035—24,079
Segment Profit$7,385$14,197$16,738$38,320
AmericasBrazilAsiaTotal
Net sales$483,085$126,066$206,607$815,758
Cost of sales458,61798,925177,731735,273
Gross profit24,46827,14128,87680,485
Segment depreciation expense21,1531,500—22,653
Segment Profit$45,621$28,641$28,876$103,138

The reconciliations of segment gross profit to consolidated (loss) income before income taxes are as follows:

Fiscal 2024Fiscal 2023Fiscal 2022
Americas$(17,630)$(14,659)$24,468
Brazil14,75512,16227,141
Asia19,49116,73828,876
Segment gross profit16,61614,24180,485
SG&A46,63247,34552,489
Provision (benefit) for bad debts1,571(89)(445)
Restructuring costs5,101——
Other operating expense (income), net7337,856(158)
Operating (loss) income(37,421)(40,871)28,599
Interest income(2,136)(2,109)(1,524)
Interest expense9,8627,5773,085
Equity in loss (earnings) of unconsolidated affiliates390(896)(605)
Recovery of non-income taxes, net——815
(Loss) income before income taxes$(45,537)$(45,443)$26,828

The reconciliations of segment depreciation and amortization expense to consolidated depreciation and amortization expense are as follows:

Fiscal 2024Fiscal 2023Fiscal 2022
Americas$22,154$22,044$21,153
Brazil3,2572,0351,500
Asia10——
Segment depreciation expense25,42124,07922,653
Other depreciation and amortization expense2,2483,1073,554
Depreciation and amortization expense$27,669$27,186$26,207

The reconciliations of segment capital expenditures to consolidated capital expenditures are as follows:

Fiscal 2024Fiscal 2023Fiscal 2022
Americas$8,843$25,943$29,841
Brazil1,81510,2449,253
Asia24741236
Segment capital expenditures10,90536,22839,330
Other capital expenditures284206301
Capital expenditures$11,189$36,434$39,631

The reconciliations of segment total assets to consolidated total assets are as follows:

June 30, 2024July 2, 2023
Americas$300,977$334,303
Brazil96,728115,676
Asia44,95660,752
Segment total assets442,661510,731
Other current assets5,4805,179
Other PP&E12,50115,034
Other operating lease assets1,522504
Other non-current assets5,4774,374
Investments in unconsolidated affiliates1,6032,997
Total assets$469,244$538,819

Geographic Data

Net SalesFiscal 2024Fiscal 2023Fiscal 2022
U.S.$314,027$355,197$430,381
Brazil117,783119,061126,066
China112,650100,183185,558
Remaining Foreign Countries37,74949,08673,753
Total$582,209$623,527$815,758
Export sales from UNIFI’s U.S. operations to external customers$65,666$52,051$74,589

The net sales amounts are based on the operating locations from where the items were produced or distributed.

Long-Lived AssetsJune 30, 2024July 2, 2023
U.S.$167,134$184,249
Brazil30,56936,945
China1,375968
Remaining Foreign Countries15,84118,658
Total$214,919$240,820

Long-lived assets are comprised of PP&E, net; operating lease assets; intangible assets, net; investments in unconsolidated affiliates; and other non-current assets.

  1. Quarterly Results (Unaudited)

Quarterly financial data and selected highlights are as follows:

For the Fiscal Quarter Ended
October 1, 2023December 31, 2023March 31, 2024June 30, 2024
Net sales (1)$138,844$136,917$148,996$157,452
Gross (loss) profit (2)(575)1,6364,76410,791
Net loss (3)(13,270)(19,846)(10,295)(3,984)
Net loss per common share:
Basic (4)$(0.73)$(1.10)$(0.57)$(0.22)
Diluted (4)$(0.73)$(1.10)$(0.57)$(0.22)
For the Fiscal Quarter Ended
October 2, 2022January 1, 2023April 2, 2023July 2, 2023
Net sales (5)$179,519$136,212$156,738$151,058
Gross profit (loss) (6)6,563(8,000)9,6536,025
Net loss (7)(7,834)(18,037)(5,184)(15,289)
Net loss per common share:
Basic (4)$(0.44)$(1.00)$(0.29)$(0.85)
Diluted (4)$(0.44)$(1.00)$(0.29)$(0.85)

(1)

Net sales for fiscal 2024 includes lower volumes in the Americas and Asia Segments as a result of lower global demand in connection with inventory destocking efforts of major brands and retailers.

(2)

Gross (loss) profit for our domestic operations for all fiscal quarters of fiscal 2024 was impacted by higher manufacturing costs and lower conversion margins.

(3)

Net loss for our domestic operations for all fiscal quarters of fiscal 2024 includes the adverse pressures on gross (loss) profit. Net loss for fiscal 2024 includes both a loss on dissolution of a joint venture and severance costs.

(4)

Loss per share is computed independently for each of the periods presented. The sum of the loss per share amounts for the fiscal quarters may not equal the total for the fiscal year.

(5)

Net sales for all fiscal quarters of fiscal 2023 includes adverse demand pressures in the Americas and Asia Segments.

(6)

Gross profit (loss) for our domestic operations for all fiscal quarters of fiscal 2023 was impacted by lower production volumes driving weaker fixed cost absorption in connection with lower sales volumes.

(7)

Net loss for our domestic operations for all fiscal quarters of fiscal 2023 includes the adverse pressures on gross profit (loss). Net loss for the fourth quarter of fiscal 2023 includes an impairment further described in Note 9, "Property, Plant and Equipment, Net."

  1. Supplemental Cash Flow Information

Cash payments for interest and taxes consist of the following:

Fiscal 2024Fiscal 2023Fiscal 2022
Interest, net of capitalized interest of $196, $530, and $396, respectively$9,524$5,820$2,921
Income taxes, net of refunds5,7586,06913,045

Cash payments for taxes shown above consist primarily of income and withholding tax payments made by UNIFI in both U.S. and foreign jurisdictions, net of refunds. Fiscal 2022 includes an income tax payment of $3,749 related to the recovery of non-income taxes described in Note 8, “Other Current Assets.”

Non-Cash Investing and Financing Activities

As of June 30, 2024, July 2, 2023, and July 3, 2022, $879, $1,137, and $2,456, respectively, were included in accounts payable for unpaid capital expenditures.

During fiscal years ended June 30, 2024, July 2, 2023, and July 3, 2022, UNIFI recorded non-cash activity relating to finance leases of $1,633, $5,629, and $2,493, respectively.

In connection with the commencement of the 2022 Credit Agreement in October 2022, $52,500 of borrowings outstanding on the revolving credit facility were transferred to the term loan, such that revolver borrowings were reduced by $52,500 and term loan borrowings were increased by $52,500 with no flow of cash.

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