Skyline Champion Corp
For the period ended Mar 30, 2024. Filed May 29, 2024.
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FY2024 · Filed May 29, 2024
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Notes to Consolidated Financial Statements
Summary of Significant Accounting Policies
Nature of Operations: The Company’s operations consist of manufacturing, retail, construction services, and transportation activities. At March 30, 2024, the Company operated 43 manufacturing facilities throughout the United States (“U.S.”) andfive manufacturing facilities in western Canada that primarily construct factory-built, timber-framed manufactured and modular houses that are sold primarily to independent retailers, builders/developers, and manufactured home community operators. The Company’s retail operations consist of 74 sales centers that sell manufactured houses to consumers throughout the U.S. The Company's construction services business provides installation and set-up services of factory built homes. The Company’s transportation business engages independent owners/drivers to transport recreational vehicles throughout the U.S. and Canada and manufactured houses in certain regions of the U.S. The Company also has a holding company located in the Netherlands.
Principles of Consolidation: The consolidated financial statements include the accounts of the Company and its wholly owned subsidiaries. All intercompany balances and transactions have been eliminated in consolidation.
Accounting Estimates: The preparation of financial statements in conformity with U.S. Generally Accepted Accounting Principles (“US. GAAP”) requires management to make estimates and assumptions that affect the amounts reported in the consolidated financial statements and the accompanying notes thereto. Estimates made in preparing the accompanying consolidated financial statements include, but are not limited to, business combinations, reserves for obsolete inventory, accrued warranty costs, useful lives of fixed and intangible assets, asset impairment analyses, insurance reserves, legal reserves, repurchase reserves, share-based compensation, deferred tax valuation allowances, and estimated liability for product defect claims. Actual results could differ from those estimates, making it reasonably possible that a change in these estimates could occur within one year.
Fiscal Year: The Company’s fiscal year is a 52- or 53-week period that ends on the Saturday nearest March 31. Fiscal 2024, 2023 and 2022 include the 52-weeks ended March 30, 2024, April 1, 2023 and April 2, 2022 respectively.
Revenue Recognition: Revenue is recognized when performance obligations under the terms of a contract are satisfied which generally occurs at a point in time through the transfer of control of promised goods to the Company's customers. Control transfers once a customer has the ability to direct the use of, and obtain substantially all of the benefits from, the product. This includes the transfer of legal title, physical possession, the risks and rewards of ownership, and customer acceptance. Sales revenue is reported net of applicable sales tax. See Note 10, Revenue Recognition, for additional information.
Cost of Sales: Cost of sales includes manufacturing costs such as: (i) materials; (ii) compensation and employee benefits for direct and indirect labor; (iii) fixed and variable manufacturing overhead costs; (iv) warranty costs; (v) inbound delivery costs; and (vi) depreciation of buildings and equipment. Manufacturing overhead costs include costs such as: (i) utilities; (ii) workers’ compensation and product liability self-insurance; (iii) real and personal property taxes on buildings and equipment; (iv) manufacturing supplies; (v) repairs and maintenance; and (vi) rents and leases for buildings and equipment. Cost of sales also includes certain post-manufacturing costs, to the extent such costs are the Company’s responsibility. Post-manufacturing costs may include delivery and setup, foundations, craning, roofing, exterior cladding, interior finishing, utility connections and other miscellaneous site costs. Generally, subcontractors are engaged to perform post-manufacturing activities.
Selling, General, and Administrative Expenses: Selling, general, and administrative expenses (“SG&A”) include costs such as (i) salaries, wages, incentives and employee benefits for executive, management, sales, engineering, accounting, information technology (“IT”) and administrative employees; (ii) sales commissions; (iii) marketing and advertising costs; (iv) legal and professional fees; (v) depreciation, rents and leases for administrative facilities, office equipment, IT equipment and computer software; and (vi) postage, office supplies, travel and telephone expenses.
Advertising Costs and Delivery Costs and Revenue: Advertising costs are expensed as incurred and are included in selling, general, and administrative expenses. Total advertising expense was approximately$6.9 million,$3.6 million, and$1.8 million for fiscal 2024, 2023, and 2022, respectively. Delivery costs are included in cost of sales and delivery revenue is included in net sales.
Foreign Currency: Translation adjustments of the Company’s international subsidiaries for which the local currency is the functional currency are reflected in the accompanying consolidated balance sheets as a component of accumulated other comprehensive income or loss.
Fair Value: The Company estimates the fair value of its financial instruments in accordance with ASC 820, Fair Value Measurement, which establishes a fair value hierarchy and requires an entity to maximize the use of observable inputs and minimize the use of unobservable inputs when measuring fair value. As such, the fair value of financial instruments is estimated using available market information and other valuation methods.
The Company groups assets and liabilities at fair value in three levels, based on the inputs and assumptions used to determine fair value. These levels are:
Level 1—Fair value determined based on quoted prices in active markets for identical assets and liabilities.
Level 2—Fair value determined using significant observable inputs, generally either quoted prices in active markets for similar assets or liabilities or quoted prices in markets that are not active.
Level 3—Fair value determined using significant observable inputs, such as pricing models, discounted cash flows, or similar techniques.
The Company records accounts receivable, accounts payable and other current liabilities at cost. The carrying value of these instruments approximate their fair value due to their short-term maturities.
Cash and Cash Equivalents: Cash and cash equivalents include highly liquid investments that have original maturities less than 90 days at the time of their purchase. These investments are carried at cost, which approximates market value because of their short maturities.
Allowance for Credit Losses: The Company extends credit terms on a customer-by-customer basis in the normal course of business and, as such, trade accounts receivable are subject to customary credit risk. The Company’s allowance for credit losses on financial assets measured at amortized cost reflects management’s estimate of credit losses over the remaining expected life of such assets, measured primarily using historical experience, as well as current economic conditions and forecasts that affect the collectability of the reported amount. Expected credit losses for newly recognized financial assets, as well as changes to expected credit losses during the period, are recognized in earnings. At March 30, 2024 and April 1, 2023, accounts receivable were reflected net of reserves of $1.9 million and$1.7 million, respectively.
Floor Plan Receivables: Floor plan receivables consist of loans the Company purchased from Triad Financial Services, Inc. ("Triad") in the first quarter of fiscal 2024 for $18.5 million, of which approximately $2.7 million remains outstanding at March 30, 2024, and amounts loaned by the Company through that financial institution to certain independent retailers for purchases of homes manufactured by the Company, of which $15.3 million was outstanding at March 30, 2024, both of which are carried net of payments received and recorded at amortized cost. The Company intends to hold the floor plan receivables until maturity or payoff. These loans are serviced by the financial institution, to which we pay a servicing fee. Upon execution of the financing arrangement, the loans are generally payable at the earlier of the sale of the underlying home or two years from the origination date. At March 30, 2024, floor plan receivables are included in Other Current Assets and Other Noncurrent Assets in the Consolidated Balance Sheets.
The floor plan receivables are collateralized by the related homes, mitigating loss exposure. The Company and the financial institution evaluate the credit worthiness of each independent retailer prior to credit approval, including reviewing the independent retailer’s payment history, financial condition, and the overall economic environment. We evaluate the risk of credit loss in aggregate on existing loans with similar terms, based on historic experience and current economic conditions, as well as individual retailers with past due balances or other indications of heightened credit risk. The allowance for credit losses related to floor plan receivables was not material as of March 30, 2024. Loans are considered past due if any required interest or curtailment payment remains unpaid 30 days after the due date. Receivables are placed on non-performing status if any interest or installment payments are past due over 90 days. Loans are placed on nonaccrual status when interest payments are past due over 90 days. At March 30, 2024, there wereno floor plan receivables on nonaccrual status and the weighted-average age of the floor plan receivables was six months.
Inventories: Inventories are stated at the lower of cost or net realizable value, with cost determined under the first-in, first-out method. Capitalized manufacturing costs include the cost of materials, labor and manufacturing overhead. Retail inventories of new manufactured homes built by the Company are valued at manufacturing cost, including materials, labor and manufacturing overhead, or net purchase price if acquired from unaffiliated third parties.
Property, Plant, and Equipment: Property, plant, and equipment are stated at acquisition date cost or fair value when acquired in a business combination. Depreciation is provided principally on the straight-line method, generally over the following estimated useful lives: land improvements—3 to 10 years; buildings and improvements—8 to 25 years; and vehicles and machinery and equipment—3 to 8 years.
At March 30, 2024, the Company owned or leasedsix idle manufacturing facilities. The net book value of idle facilities was$7.3 million at March 30, 2024. These properties are accounted for as long-lived assets to be held and used.
Itis the Company’s policy to evaluate the recoverability of property, plant, and equipment whenever events and changes in circumstances indicate that the carrying amount of assets may not be recoverable. If impairment indicators exist, the Company performs the required impairment analysis by comparing the undiscounted cash flows expected to be generated from the long-lived assets to the related net book values. If the net book value exceeds the undiscounted cash flows, an impairment loss is measured and recognized. An impairment loss is measured as the difference between the net book value and the fair value of the long-lived assets. Fair value is estimated based upon a combination of market and cost approaches, as appropriate. No impairment losses were recorded in fiscal 2024, 2023, or 2022.
Leases: The Company has operating leases for land, manufacturing and office facilities, and equipment. The Company’s lease terms may include options to extend or terminate the lease when it is reasonably certain that the Company will exercise such option. The Company's leases do not contain material residual value guarantees or material restrictive covenants. Operating lease expense is recognized on a straight-line basis over the lease terms. The Company has elected not to recognize any right of use asset or lease liability for leases with an initial term of 12 months or less and has elected not to separate lease and non-lease components.
The discount rate used to measure a lease obligation should be the rate implicit in the lease; however, the Company’s operating leases generally do not provide an implicit rate. Accordingly, the Company uses its incremental borrowing rate at lease commencement to determine the present value of lease payments. The incremental borrowing rate is an entity-specific rate which represents the rate of interest a lessee would pay to borrow on a collateralized basis over a similar term with similar payments.
Assets held for sale: Long-lived assets expected to be sold or otherwise disposed of within one year are classified as assets held for sale and included in other current assets in the consolidated balance sheets. The Company had no assets classified as held for sale at March 30, 2024 or April 1, 2023.
Goodwill: The Company tests goodwill for impairment in accordance with ASC 350. Goodwill is not amortized but is tested for impairment on at least an annual basis. Impairment testing is required more often than annually if an event or circumstance indicates that an impairment is more likely than not to have occurred. In conducting its annual impairment testing, the Company may first perform a qualitative assessment of whether it is more likely than not that a reporting unit’s fair value is less than its carrying amount. If not, no further goodwill impairment testing is required. If it is more likely than not that a reporting unit’s fair value is less than its carrying amount, or if the Company elects not to perform a qualitative assessment of a reporting unit, the Company then compares the fair value of the reporting unit to the related net book value. If the net book value of a reporting unit exceeds its fair value, an impairment loss is measured and recognized.
In fiscal 2024, the Company performed qualitative assessments of its reporting units. The annual assessment was completed on the first day of fiscal March. The assessment indicated that it was more likely than not that the fair value of each of the reporting units exceeded its respective carrying value. The Company does not believe that any reporting units are at risk for impairment.
Business combinations: The Company accounts for its business combinations in accordance with the accounting guidance in ASC 805, Business Combinations. The purchase price of an acquired business is allocated to its identifiable assets and liabilities based on estimated fair values. The excess of the purchase price over the amount allocated to the assets and liabilities, if any, is recorded as goodwill. Determining the fair values of assets acquired and liabilities assumed requires management’s judgment, the utilization of independent appraisal firms and often involves the use of significant estimates and assumptions with respect to the timing and amount of future cash flows, market rate assumptions, actuarial assumptions, and appropriate discount rates, among other items.
Amortizable Intangible Assets: Amortizable intangible assets consist primarily of fair values assigned to customer relationships and trade names. Trade names were valued based upon the relief-from-royalty method and customer relationships were valued based upon the multi-period excess earnings method. Amortization is provided over the useful lives of the intangible assets, generally up toten years, using the straight-line method. The recoverability of amortizable intangible assets is evaluated whenever events or changes in circumstances indicate that the carrying amount of the assets may not be recovered, in accordance with the recognition and measurement provisions of ASC 360.
Unconsolidated affiliates: The Company analyzes its investments in non-wholly owned subsidiaries to determine whether they are unconsolidated affiliates, consolidated affiliates, or variable interest entities (“VIEs”) and, if so, whether the Company is the primary beneficiary in accordance with ASC 810 Consolidation. If the Company is determined to be the primary beneficiary, it must consolidate the VIE. In determining whether it is the primary beneficiary, the Company considers whether it has the power to direct the activities of the VIE that most significantly impact the VIE's economic performance. The Company also considers whether it has the obligation to absorb losses of, or the right to receive benefits from, the VIE. The Company uses the equity method to account for its investment in a variable interest entity made in fiscal 2023 in which the Company is not deemed to be the primary beneficiary. The Company's net investment in its unconsolidated affiliate was $6.6 million and $2.5 million at March 30, 2024 and April 1, 2023, respectively.
Warranty Obligations: The Company’s manufactured housing operations generally provides the homebuyer with an assurance warranty from the date of respective purchase. Estimated warranty costs are accrued as cost of sales at the time of sale. Warranty provisions and reserves are based on estimates of the amounts necessary to settle existing and future claims on homes sold by the manufacturing segment as of the balance sheet date. Factors used to calculate the warranty obligation include the estimated number of homes still under warranty, the timing of workorder completion, and the historical average costs incurred to service a home.
Dealer Volume Rebates: The Company’s manufacturing operations sponsors volume rebate programs under which sales to retailers and builder/developers can qualify for cash rebates generally based on the level of sales attained during a twelve-month period. Volume rebates are accrued at the time of sale and are recorded as a reduction of net sales.
Repurchase Agreements: The Company is contingently liable under terms of repurchase agreements with lending institutions that provide wholesale floor plan financing to retailers. These arrangements, which are customary in the industry, provide for the repurchase of products sold to retailers in the event of default by the retailer on their agreement to pay the financial institution. The risk of loss from these agreements is spread over numerous retailers. The repurchase price is generally determined by the original sales price of the product less contractually defined curtailment payments. The Company accounts for the guarantee under its repurchase agreements with the retailers’ financing institutions by estimating and deferring a portion of the related product sale that represents the estimated fair value of the guarantee.
Accrued Self-Insurance: The Company is self-insured for a significant portion of its workers’ compensation, general and product liability, auto liability, health, and property insurance. Insurance coverage is maintained for catastrophic exposures and those risks required to be insured by law. Estimated self-insurance costs are accrued for incurred claims and estimated claims incurred but not yet reported. At March 30, 2024 and April 1, 2023, the Company had gross reserves for estimated losses related to workers’ compensation obligations of$21.4 million and $23.8 million, respectively. The Company also recorded expected reimbursements for the portion of those losses above respective program limits of $10.4 million and $11.0 million at March 30, 2024 and April 1, 2023, respectively.
Equity-Based Compensation: Stock-based compensation is measured at the grant date based on the fair value of the award and is generally recognized as expense ratably on a straight-line basis over the requisite service period, which is generally the vesting period of the respective award. Forfeitures are recognized in the period in which they occur.
Comprehensive Income and Loss: Components of comprehensive income and loss are changes in equity other than those resulting from investments by owners and distributions to owners. The aggregate amount of such changes to equity that have not yet been recognized in net income or loss are reported in the equity section of the accompanying consolidated balance sheets as accumulated other comprehensive income or loss, net of tax.
Income Taxes: The provision for income taxes is calculated using the asset and liability method, under which deferred tax assets and liabilities are determined based on temporary differences between the financial statement amounts and the tax basis of assets and liabilities using enacted tax rates in effect in the years in which the differences are expected to reverse. In assessing the realizability of deferred tax assets, the Company considers whether it is more likely than not that some portion or all of the deferred tax assets will not be realized. The ultimate realization of deferred tax assets is primarily dependent upon the generation of future taxable income. In determining the future tax consequences of events that have been recognized in the financial statements or tax returns, judgment is required.
Recently Issued Accounting Pronouncements Pending Adoption: In November 2023, the FASB issued Accounting Standards Update ("ASU") 2023-07, "Segment Reporting (Topic 280): Improvements to Reportable Segment Disclosures", which expands disclosures about a public entity’s reportable segments and requires more enhanced information about a reportable segment’s expenses, interim segment profit or loss, and how a public entity’s chief operating decision maker uses reported segment profit or loss information in assessing segment performance and allocating resources. The update will be effective for annual periods beginning after December 15, 2023 (fiscal 2025). We are assessing the effect of this update on our consolidated financial statement disclosures.
In December 2023, the FASB issued ASU 2023-09, "Income Taxes (Topic 740): Improvements to Income Tax Disclosures", which expands disclosures in an entity’s income tax rate reconciliation table and regarding cash taxes paid both in the U.S. and foreign jurisdictions. The update will be effective for annual periods beginning after December 15, 2024 (fiscal 2026). We are assessing the effect of this update on our consolidated financial statement disclosures.
Business Combinations
Regional Homes Acquisition
On October 13, 2023, the Company acquired all of the outstanding equity interests in Regional Enterprises, LLC and related companies (collectively, "Regional Homes") for total purchase consideration of $316.9 million, net of assumed indebtedness. The purchase consideration consisted of net cash of $279.5 million, the issuance of 455,098 shares of common stock equal to approximately $27.9 million, and contingent consideration with an estimated fair value of $5.9 million. The contingent consideration is related to an earnout provision in the event certain conditions are met per the terms of the purchase agreement and related documents, with a maximum earnout amount of $25.0 million. The initial fair value of the earnout was established using a Monte Carlo simulation method and the resulting liability is recorded in Other Liabilities in the accompanying consolidated balance sheets. Subsequent to the acquisition date, the Company adjusted the preliminary purchase price by $3.6 million pursuant to the working capital provisions included within the purchase agreement. The Company accounted for the acquisition as a business combination under the acquisition method of accounting provided by ASC 805. As such, the purchase price was allocated to the net assets acquired, inclusive of intangible assets, with the excess fair value recorded to goodwill. The purchase price allocation is based upon preliminary valuation information available to determine the fair value of certain assets and liabilities, including goodwill, and is subject to change as additional information is obtained about the facts and circumstances that existed at the valuation date. The Company expects to finalize the fair values of the assets acquired and liabilities assumed within the one-year measurement period.
The following table presents the consideration transferred and the purchase price allocation:
| Description | Amount |
|---|---|
| Fair value of consideration transferred | |
| Fair value of Skyline Champion common stock issued as consideration (455,098 shares at $61.20) | $27,852 |
| Cash consideration, net of cash acquired | 279,545 |
| Working capital adjustment | 3,644 |
| Estimated earn out consideration | 5,904 |
| Total consideration | $316,945 |
| Preliminary purchase price allocations: | |
| Trade accounts receivable | 16,300 |
| Inventories | 138,933 |
| Other current assets | 3,002 |
| Property, plant, and equipment, net | 86,174 |
| Amortizable intangible assets, net | 41,800 |
| Other noncurrent assets | 10,640 |
| Floor plan payable | (75,916) |
| Accounts payable | (14,427) |
| Other current liabilities | (35,662) |
| Long-term debt | (12,233) |
| Other liabilities | (3,065) |
| Identifiable net assets acquired | 155,546 |
| Goodwill | 161,399 |
| Total purchase price | $316,945 |
Trade accounts receivable, other assets, floor plan and accounts payable, long-term debt and other liabilities are generally stated at historical carrying values as they approximate fair value. Retail inventories are reflected at manufacturer wholesale prices. Intangible assets include $16.9 million in customer relationships and $24.9 million in trade names and are based on an independent appraisal. The fair value of customer relationships was determined using the multi-period excess earnings method and fair value of the trade name was determined using the relief-from-royalty method. The Company estimates that each intangible asset has a weighted average useful life often years from the acquisition date. Fair value estimates of property, plant, and equipment were based on independent appraisals, giving consideration to the highest and best use of the assets. Key assumptions used in the appraisals were drawn from a combination of market, cost, and sales comparison approaches, as appropriate. Level 3 fair value estimates of $86.2 million related to property, plant, and equipment and $41.8 million related to intangible assets were recorded in the accompanying consolidated balance sheet as of the acquisition date. For further information on acquired assets measured at fair value, see Note 5, Goodwill and Intangible Assets.
The acquisition of Regional Homes was a taxable business combination. Therefore, the Company’s tax basis in the assets acquired and the liabilities assumed approximate the respective fair values at the acquisition date.
The Company's consolidated net sales and net income for the year ended March 30, 2024 included$227.8 million and $8.5 million, respectively, from Regional Homes. The following unaudited pro forma information presents a summary of the operating results as if the acquisition of Regional Homes had been completed on April 3, 2022, which is the beginning of the comparable annual reporting period:
| Year Ended | ||
|---|---|---|
| (Dollars in thousands) | March 30,2024 | April 1, 2023 |
| Pro forma net sales | $2,290,619 | $3,130,426 |
| Pro forma net income | $162,986 | $465,925 |
The unaudited pro forma results for the year ended March 30, 2024 and April 1, 2023 reflect amortization of intangible assets, depreciation of property, plant and equipment, reduction of interest expense to reflect the new capital structure, elimination of sales between the Company and Regional Homes, the impact of the fair value step up of Regional Homes' inventory, and the tax effects of the related adjustments. The unaudited pro forma financial information has been prepared for comparative purposes only and it is not necessarily indicative of the results of operations as they would have been had the acquisition occurred on the assumed date, nor is it necessarily an indication of future operating results.
Other Acquisitions
In May 2022, the Company acquired certain operating assets from Manis Custom Builders, Inc. ("Manis"). In July 2022, the Company acquired 12 Factory Expo retail sales centers from Alta Cima Corporation. The purchase price and net assets acquired for both transactions were not material to the accompanying consolidated financial statements.
Inventories, net
The components of inventory, net of reserves for obsolete inventory, were as follows:
| (Dollars in thousands) | March 30,2024 | April 1, 2023 |
|---|---|---|
| Raw materials | $101,429 | $100,379 |
| Work in process | 23,436 | 23,157 |
| Finished goods and other | 193,872 | 78,702 |
| Total inventories, net | $318,737 | $202,238 |
At March 30, 2024 and April 1, 2023, reserves for obsolete inventory were$10.1 million and$7.9 million, respectively.
Property, Plant, and Equipment
The components of property, plant, and equipment were as follows:
| (Dollars in thousands) | March 30,2024 | April 1, 2023 |
|---|---|---|
| Land and improvements | $72,188 | $41,749 |
| Buildings and improvements | 183,109 | 119,226 |
| Machinery and equipment | 142,870 | 91,007 |
| Construction in progress | 20,469 | 30,010 |
| Property, plant, and equipment, at cost | 418,636 | 281,992 |
| Less accumulated depreciation | (127,706) | (104,867) |
| Property, plant, and equipment, net | $290,930 | $177,125 |
Depreciation expense for the fiscal years ended March 30, 2024, April 1, 2023, and April 2, 2022 was$24.1 million,$16.1 million, and$13.4 million, respectively.
Goodwill, Intangible Assets, and Cloud Computing Arrangements
Goodwill
Goodwill represents the excess of the cost of an acquired business over the fair value of the identifiable tangible and intangible assets acquired and liabilities assumed in a business combination. At March 30, 2024 and April 1, 2023, the Company had goodwill of$358.0 million and$196.6 million, respectively. Goodwill is allocated to reporting units included in the U.S. Factory-built Housing segment, which include the Company’s U.S. manufacturing and retail operations. The change in the goodwill balance for fiscal 2024 was the result of the acquisition of Regional Homes. At March 30, 2024 there wereno accumulated impairment losses related to goodwill.
Intangible Assets
The components of amortizable intangible assets were as follows:
| (Dollars in thousands) | March 30, 2024 | April 1, 2023 | ||||
|---|---|---|---|---|---|---|
| CustomerRelationships & Other | TradeNames | Total | CustomerRelationships & Other | TradeNames | Total | |
| Gross carrying amount | $82,909 | $46,393 | $129,302 | $66,013 | $21,497 | $87,510 |
| Accumulated amortization | (39,825) | (13,108) | (52,933) | (32,103) | (10,064) | (42,167) |
| Amortizable intangibles, net | $43,084 | $33,285 | $76,369 | $33,910 | $11,433 | $45,343 |
| Weighted average remaining amortization period, in years | 5.6 | 7.7 | 6.4 | 5.4 | 6.3 | 5.6 |
Amortization of intangible assets for the fiscal years ended March 30, 2024, April 1, 2023, and April 2, 2022 was$10.8 million,$10.6 million, and$7.6 million respectively. Estimated amortization expense of intangible assets over the next five years is estimated to be (dollars in thousands):
| Fiscal 2025 | $11,568 |
|---|---|
| Fiscal 2026 | 11,568 |
| Fiscal 2027 | 11,526 |
| Fiscal 2028 | 11,497 |
| Fiscal 2029 | 7,158 |
Cloud Computing Arrangements
The Company capitalizes costs associated with the development of cloud computing arrangements in a manner consistent with internally developed software. At March 30, 2024 and April 1, 2023, the Company had capitalized cloud computing costs of$25.7 million and $25.0 million, respectively. Cloud computing costs are included in other noncurrent assets in the accompanying consolidated balance sheets. Amortization of capitalized cloud computing costs was $0.8 million for each of the fiscal years ended March 30, 2024 and April 1, 2023.
- Investment in ECN Capital Corporation
In September 2023, the Company entered into a share subscription agreement with ECN Capital Corp. ("ECN") and made a $137.8 million equity investment in ECN on a private placement basis. The Company purchased 33.6 million common shares, representing approximately 12% of the total outstanding common shares of ECN, and 27.5 million mandatory convertible preferred shares (the “Preferred Shares”). The Preferred Shares receive cumulative cash dividends at an annual rate of 4.0%. Following the private placement, the Company owns approximately 19.9% of the voting shares of ECN.
The Company's interest in the common stock investment in ECN is accounted for under the equity method and the Company’s share of the earnings or losses of ECN are recorded on a three-month lag. For the year ended March 30, 2024, the Company's share of ECN's net losses was $7.0 million. At March 30, 2024, the investment in the common stock of ECN totaled $71.9 million, including $3.1 million of capitalized transaction costs, and is included in Other Noncurrent Assets in the accompanying consolidated balance sheets. The aggregate value of the Company’s investment in the common stock of ECN based on quoted market price of ECN’s common stock at March 30, 2024 was approximately $51.6 million.
The Company's investment in the Preferred Shares is included in Other Noncurrent Assets in the accompanying consolidated balance sheets. The investment is measured using the measurement alternative for equity investments without a readily determinable fair value. The carrying amount of $64.5 million at March 30, 2024 represents the purchase price and capitalized transaction costs of $2.5 million. There have been no adjustments to the carrying amount or impairment of the investment. For the year ended March 30, 2024, the Company recognized dividend income of $0.6 million in other expense (income) on the accompanying consolidated income statements from the dividend income on the investment in ECN Preferred Shares.
ECN, a related party, through its wholly-owned subsidiary Triad Financial Services ("Triad"), provides loan servicing for the Company's floor plan receivables, for which we pay a fee that was immaterial for the period subsequent to the investment in ECN. Triad also provides floor plan financing of the Company's products to independent retailers. At March 30, 2024, the Company had repurchase commitments of $86.7 million on independent retailer floor plan loans outstanding with Triad. See Note 17, Commitments, Contingencies, and Concentrations, for further detail regarding the Company's contingent repurchase obligations.
Other Current Liabilities
The components of other current liabilities were as follows:
| (Dollars in thousands) | March 30,2024 | April 1, 2023 |
|---|---|---|
| Customer deposits | $80,833 | $69,285 |
| Accrued volume rebates | 21,169 | 25,084 |
| Accrued warranty obligations | 39,176 | 28,576 |
| Accrued compensation and payroll taxes | 35,063 | 41,422 |
| Accrued insurance | 12,772 | 15,075 |
| Accrued product liability - water intrusion | 34,500 | — |
| Other | 23,982 | 24,773 |
| Total other current liabilities | $247,495 | $204,215 |
Accrued Warranty Obligations
Changes in the accrued warranty obligations were as follows:
| Year Ended | ||
|---|---|---|
| (Dollars in thousands) | March 30,2024 | April 1, 2023 |
| Balance at the beginning of the period | $35,961 | $32,832 |
| Warranty expense | 63,335 | 54,021 |
| Warranty assumed in the acquisition of Regional Homes | 11,043 | — |
| Cash warranty payments | (59,470) | (50,892) |
| Balance at end of period | 50,869 | 35,961 |
| Less noncurrent portion in other long-term liabilities | (11,693) | (7,385) |
| Total current portion | $39,176 | $28,576 |
Debt and Floor Plan Payable
Long-term debt consisted of the following:
| (Dollars in thousands) | March 30,2024 | April 1, 2023 |
|---|---|---|
| Obligations under industrial revenue bonds due 2029 | $12,430 | $12,430 |
| Notes payable to Romeo Juliet, LLC, due 2026 | 5,314 | — |
| Notes payable to Romeo Juliet, LLC, due 2039 | 2,036 | — |
| Note payable to United Bank, due 2026 | 4,889 | — |
| Revolving credit facility maturing in 2026 | — | — |
| Total long-term debt | $24,669 | $12,430 |
On July 7, 2021, the Company entered into an Amended and Restated Credit Agreement with a syndicate of banks that provides for a revolving credit facility of up to $200.0 million, including a $45.0 million letter of credit sub-facility (“Amended Credit Agreement”). The Amended Credit Agreement replaced the Company’s previously existing $100.0 million revolving credit facility. The Amended Credit Agreement allows the Company to draw down, repay and re-draw loans on the available funds during the term, subject to certain terms and conditions, matures in July 2026 and has no scheduled amortization.
On May 18, 2023, the Company further amended the Amended Credit Agreement, which removed references to the London Interbank Offer Rate ("LIBOR") and clarified language pertaining to the Secured Overnight Financing Rate ("SOFR") in regards to the interest rate on borrowings. The interest rate on borrowings under the Amended Credit Agreement is based on SOFR plus a SOFR adjustment, plus an interest rate spread. The interest rate spread adjusts based on the consolidated total net leverage of the Company from a high of 1.875% when the consolidated total net leverage ratio is equal to or greater than 2.25:1.00, to a low of 1.125% when the consolidated total net leverage ratio is below 0.50:1.00. Alternatively for same day borrowings, the interest rate is based on an Alternative Base Rate ("ABR") plus an interest rate spread that ranges from a high of 0.875% to a low of 0.125% based on the consolidated total net leverage ratio. In addition, the Company is obligated to pay an unused line fee ranging between 0.15% and 0.3% depending on the consolidated total net leverage ratio, in respect of unused commitments under the Amended Credit Agreement. At March 30, 2024 the interest rate under the Credit Agreement was 6.55% and letters of credit issued under the Credit Agreement totaled$34.0 million. Total available borrowings under the Credit Agreement were $166.0 million.
The Amended Credit Agreement contains covenants that restrict the amount of additional debt, liens and certain payments, including equity buybacks, investments, dispositions, mergers and consolidations, among other restrictions as defined. The Company was in compliance with all covenants of the Amended Credit Agreement as of March 30, 2024.
Obligations under industrial revenue bonds are supported by letters of credit and bear interest based on a municipal bond index rate. The weighted-average interest rate at March 30, 2024 and April 1, 2023, including related costs and fees, was 5.25% and 5.76%, respectively. The industrial revenue bonds require lump-sum payments of principal upon maturity in 2029 and are secured by the assets of certain manufacturing facilities.
As part of the acquisition of Regional Homes, the Company assumed notes payable to Romeo Juliet, LLC, a subsidiary of Wells Fargo Community Investment Holdings, Inc. ("WFC"). The weighted-average interest rate on those notes at March 30, 2024 was 5.42%. The notes are secured by certain assets of Regional Homes. In addition, the Company assumed a note payable to United Bank with a fixed interest rate of 3.85% that is secured by a Note Receivable from HHB Investment Fund, LLC, a subsidiary of WFC.
Floor Plan Payable
The Company’s retail operations utilize floor plan financing to fund the purchase of manufactured homes for display or resale. At March 30, 2024, the Company had outstanding borrowings on floor plan financing agreements of $91.3 million. Total credit line capacity provided under the agreements was $248.0 million as of March 30, 2024. Theweighted average interest rate on the floor plan payable was 7.16% at March 30, 2024. Borrowings are secured by the homes and are required to be repaid when the Company sells the related home to a customer. Included in floor plan payable at March 30, 2024 was $26.6 million due to Triad, a related party. There were no floor plan borrowings at April 1, 2023.
Revenue Recognition
The Company’s revenue is recognized when performance obligations under the terms of a contract are satisfied which generally occurs with the transfer of control of products. The Company enters into contracts with its customers to provide manufactured homes, modular homes, park model RVs, ADUs, commercial structures and transportation services. Generally, the Company’s contracts may be terminated by the Company’s customers at any time prior to initiation of construction of the respective home. Historically, terminations of these contracts have been minimal. The Company receives signed sales quotes from its customers, which provide the terms for a specific home, including price. The Company also has agreements with certain customers that provide for certain variable consideration, such as volume discounts, that are deducted from the contract price and accrued at the time of sale. In certain situations, the Company may receive payment in advance of completion of its contractual obligations. In these situations, the arising contract liability is classified within customer deposits and receipts in excess of revenues. Following the receipt of the customer deposit, the Company typically completes its performance obligation within a twelve-month period.
For sales to independent wholesale customers, revenue is recognized at the point in time when wholesale floor plan financing or retailer credit approval has been received, the home has shipped and title has transferred, which occurs when the Company has satisfied its contractual obligations and the control of its products has been transferred. The Company does not have an enforceable right to payment prior to shipment. The amount of revenue recognized reflects the consideration that the Company expects to be entitled to in exchange for those products. The Company’s customers pay for products received in accordance with payment terms that are customary within the industry. As is customary in the factory-built housing industry, a significant portion of the Company’s sales to independent retailers are financed under floor plan financing programs with certain third-party lenders. Floor plan financing arrangements are generally identified prior to shipment of products and payment for sales financed under floor plan programs is generally received 5 to 10 business days from the date of invoice.
For retail sales to consumers from Company-owned retail sales centers, revenue is recognized when the home has been delivered, set up and accepted by the consumer, and title has transferred.
The Company recognizes revenue and related cost of sales for long-term construction contracts (“Commercial”) over time as performance obligations are satisfied using the percentage-of-completion method (input method). Management estimates the stage of completion on each construction project based on progress and costs incurred. Unbilled revenue on long-term construction contracts are classified as a contract asset in accounts receivable. Receipts in excess of billings are classified as contract liabilities and included in other current liabilities. There wereno uncollected billings related to long-term construction contracts, unbilled revenue or receipts in excess of billings for long-term contracts at either March 30, 2024 or April 1, 2023.
Revenue for the Company’s transportation operations is recognized when a shipment has been delivered to its final destination. Amounts billed to customers related to shipping and handling costs are included in net sales. Shipping and handling costs are accounted for as fulfillment costs and are included in cost of sales.
The following tables disaggregate the Company’s revenue by sales category:
| (Dollars in thousands) | U.S.Factory-BuiltHousing | CanadianFactory-builtHousing | Corporate/Other | Total |
|---|---|---|---|---|
| Manufacturing | $1,378,396 | $109,089 | $— | $1,487,485 |
| Retail | 507,111 | — | — | 507,111 |
| Transportation | - | — | 30,227 | 30,227 |
| Total | $1,885,507 | $109,089 | $30,227 | $2,024,823 |
| (Dollars in thousands) | U.S.Factory-BuiltHousing | CanadianFactory-builtHousing | Corporate/Other | Total |
| Manufacturing | $2,116,264 | $144,289 | $— | $2,260,553 |
| Retail | 293,730 | — | — | 293,730 |
| Commercial | 1,348 | — | — | 1,348 |
| Transportation | — | — | 50,929 | 50,929 |
| Total | $2,411,342 | $144,289 | $50,929 | $2,606,560 |
| (Dollars in thousands) | U.S.Factory-BuiltHousing | CanadianFactory-builtHousing | Corporate/Other | Total |
| Manufacturing | $1,777,411 | $159,124 | $— | $1,936,535 |
| Retail | 203,383 | — | — | 203,383 |
| Commercial | 10,272 | — | — | 10,272 |
| Transportation | — | — | 57,039 | 57,039 |
| Total | $1,991,066 | $159,124 | $57,039 | $2,207,229 |
Leases
The Company has operating leases for land, manufacturing and office facilities, and equipment. The Company’s lease terms may include options to extend or terminate the lease when it is reasonably certain that the Company will exercise such option. The Company's leases do not contain material residual value guarantees or material restrictive covenants. Operating lease expense is recognized on a straight-line basis over the lease terms. Lease expense included in selling, general, and administrative expenses in the accompanying consolidated income statements is shown below:
| Year ended | ||
|---|---|---|
| (Dollars in thousands) | March 30,2024 | April 1, 2023 |
| Operating lease expense | $10,230 | $7,237 |
| Short-term lease expense | 2,170 | 2,543 |
| Total lease expense | $12,400 | $9,780 |
Operating lease assets and obligations included in the accompanying consolidated balance sheet are shown below:
| (Dollars in thousands) | March 30,2024 | April 1, 2023 |
|---|---|---|
| Right-of-use assets under operating leases: | ||
| Other long-term assets | $38,661 | $30,290 |
| Lease obligations under operating leases: | ||
| Other current liabilities | 7,476 | 6,917 |
| Other long-term liabilities | 31,266 | 23,373 |
| Total lease obligation | $38,742 | $30,290 |
Maturities of operating lease obligations as of March 30, 2024 are shown below:
| (Dollars in thousands) | March 30,2024 |
|---|---|
| Fiscal 2025 | $11,106 |
| Fiscal 2026 | 10,052 |
| Fiscal 2027 | 9,181 |
| Fiscal 2028 | 6,050 |
| Fiscal 2029 | 1,991 |
| Thereafter | 15,054 |
| Total undiscounted cash flows | 53,434 |
| Less: imputed interest | (14,692) |
| Lease obligations under operating leases | $38,742 |
The weighted average lease term and discount rate for operating leases are shown below:
| Weighted average remaining lease term (in years) | 7.9 |
|---|---|
| Weighted average discount rate (as percent) | 7.1 |
Other information related to leases is as follows:
| Year ended | ||
|---|---|---|
| (Dollars in thousands) | March 30,2024 | April 1, 2023 |
| Non-cash activity: | ||
| Right-of-use assets obtained in exchange for operating lease obligations | $10,306 | $19,908 |
| Operating cash flows: | ||
| Cash paid related to operating lease obligations | $9,878 | $7,305 |
Income Taxes
Pretax income for the fiscal years ended March 30, 2024, April 1, 2023, and April 2, 2022 was attributable to the following tax jurisdictions:
| Year Ended | |||
|---|---|---|---|
| (Dollars in thousands) | March 30,2024 | April 1, 2023 | April 2, 2022 |
| Domestic | $175,465 | $499,715 | $300,675 |
| Foreign | 25,390 | 34,181 | 29,754 |
| Income before income taxes | $200,855 | $533,896 | $330,429 |
The income tax provision by jurisdiction for the fiscal years ended March 30, 2024, April 1, 2023, and April 2, 2022 was as follows:
| Year Ended | |||
|---|---|---|---|
| (Dollars in thousands) | March 30,2024 | April 1, 2023 | April 2, 2022 |
| Current: | |||
| U.S. federal | $37,105 | $98,242 | $55,983 |
| Foreign | 5,058 | 8,560 | 7,907 |
| State | 11,200 | 24,000 | 15,476 |
| Total current | $53,363 | $130,802 | $79,366 |
| Deferred | |||
| U.S. federal | $(6,873) | $78 | $2,367 |
| Foreign | 2,249 | 1,440 | 1,118 |
| State | (1,603) | (226) | (466) |
| Total deferred | $(6,227) | $1,292 | $3,019 |
| Total income tax expense | $47,136 | $132,094 | $82,385 |
Income tax expense differs from the amount of income tax determined by applying the applicable U.S. statutory federal income tax rate to income before income taxes as a result of the following differences:
| Year Ended | |||
|---|---|---|---|
| (Dollars in thousands) | March 30,2024 | April 1, 2023 | April 2, 2022 |
| Tax expense at U.S federal statutory rate | $42,180 | $112,118 | $69,390 |
| Increase (decrease) in rate resulting from: | |||
| State taxes, net of U.S. federal benefit | $7,575 | $18,956 | $11,908 |
| Non-deductible compensation due to Section 162(m) | 2,435 | 1,924 | 1,119 |
| Foreign tax rate differences | 1,134 | 1,566 | 1,417 |
| Recognition of foreign investment basis difference | 955 | 1,249 | 1,076 |
| Change in deferred tax valuation allowance | (333) | (703) | 189 |
| U.S. tax credits | (6,129) | (2,694) | (2,296) |
| Other | (681) | (322) | (418) |
| Total income tax expense | $47,136 | $132,094 | $82,385 |
The U.S. income tax rate for fiscal 2024, 2023, and 2022 was 21%.
Deferred tax assets and liabilities at March 30, 2024 and April 1, 2023 consisted of the following:
| (Dollars in thousands) | March 30,2024 | April 1, 2023 |
|---|---|---|
| ASSETS | ||
| Warranty reserves | 11,328 | 8,889 |
| Lease assets | 9,573 | 7,487 |
| Intangible assets | 8,448 | 8,763 |
| Accrued product liability - water intrusion | 8,353 | - |
| Foreign net operating loss carryforwards | 6,343 | 6,343 |
| Capitalized research expenditures | 6,312 | - |
| Self-insurance reserves | 4,840 | 5,851 |
| Equity-based compensation | 4,720 | 3,258 |
| Employee compensation | 4,245 | 7,320 |
| Inventory reserves and impairments | 3,427 | 2,599 |
| Dealer volume discounts | 1,821 | 2,749 |
| Other | 3,323 | 3,987 |
| Gross deferred tax assets | $72,733 | $57,246 |
| LIABILITIES | ||
| Property, plant, and equipment | $20,329 | $13,367 |
| Lease liabilities | 9,553 | 7,487 |
| Foreign tax basis difference in investments | 6,905 | 5,964 |
| Intangible assets | 3,418 | 5,974 |
| Other | 850 | 958 |
| Gross deferred tax liabilities | 41,055 | 33,750 |
| Valuation allowance | (11,705) | (12,038) |
| Net deferred tax assets | $19,973 | $11,458 |
The Company anticipates periodically repatriating the earnings of its Netherlands and Canadian subsidiaries. A deferred tax liability is recognized for income tax withholding which may be incurred upon the reversal of basis differences in investments in its foreign subsidiaries.
The Company periodically evaluates the realizability of its deferred tax assets based on whether it is “more likely than not” that some portion of the deferred tax assets will not be realized. Our evaluation considers available positive and negative evidence to estimate whether sufficient future taxable income will be generated to permit use of the existing deferred tax assets. The Company’s valuation allowance principally consists of valuation allowances for certain state NOL carryforwards, certain Canadian deferred tax assets, and the Company’s deferred tax assets in the Netherlands.
As of March 30, 2024, the Company has state NOL carryforwards in various jurisdictions which expire primarily in 2024 through 2042.
Unrecognized tax benefits represent the differences between tax positions taken or expected to be taken on a tax return and the benefits recognized for financial statement purposes. There wereno unrecognized tax benefits at March 30, 2024 and April 1, 2023.
The Company is no longer subject to foreign tax examinations by tax authorities for years prior to fiscal 2020. The Company’s U.S. subsidiaries are subject to U.S. federal tax examinations for fiscal 2021 through fiscal 2024, and U.S. state tax examinations by tax authorities for fiscal 2020 through fiscal 2024.
Equity-Based Compensation
The Company has equity incentive plans under which the Company has been authorized to grant share-based awards to key employees and non-employee directors. Equity-based compensation expense of $19.6 million, $14.2 million, and $9.8 million, was recognized in fiscal 2024, 2023, and 2022, respectively. Equity-based compensation expense is included in SG&A expenses in the accompanying consolidated income statements. The total associated income tax benefit recognized was$3.9 million, $3.3 million, and $2.8 million in fiscal 2024, 2023, and 2022, respectively. Total unrecognized equity-based compensation for all share-based awards was $36.2 million at March 30, 2024, of which $19.1 million is expected to be recognized in fiscal 2025, $11.9 million in fiscal 2026, and $5.2 million thereafter, or a weighted-average period of 1.6 years.
Stock Options
Stock options generally have terms of 10 years, with one-third of each grant vesting each year forthree years, and are assigned an exercise price that is equal to or greater than the closing market price of a share of the Company’s common stock on the date of grant. The fair value of each option grant is estimated on the date of grant using the Black-Scholes option-pricing model. When determining expected volatility, the Company considered volatility of guideline public companies. The risk-free interest rate is based on the U.S. Treasury yield curve in effect at the time of grant, based on the options’ expected term. The expected term of the options is based on the time period to exercise for each vesting tranche, which is calculated based on the average of: (i) the full option contractual term; and (ii) the starting vest date. There were no stock options granted in fiscal 2024 or 2023. A summary of the activity associated with these awards is as follows:
| Shares (in thousands) | Weighted Average Exercise Price Per Share | Weighted Average Remaining Term (in years) | Aggregate Intrinsic Value (in thousands) | |
|---|---|---|---|---|
| Outstanding at April 3, 2021 | 536 | $27.50 | ||
| Granted | 13 | $53.06 | ||
| Exercised | (61) | $25.04 | ||
| Forfeitures | (1) | $31.68 | ||
| Outstanding at April 2, 2022 | 487 | $28.50 | ||
| Exercised | (89) | $27.64 | ||
| Outstanding at April 1, 2023 | 398 | $28.68 | ||
| Exercised | (66) | $21.72 | ||
| Forfeitures | (1) | $15.00 | ||
| Outstanding at March 30, 2024 | 331 | $30.10 | 5.8 | $18,186 |
| Vested and expected to vest at March 30, 2024 | 331 | $30.10 | 5.8 | $18,186 |
| Exercisable at March 30, 2024 | 327 | $30.05 | 5.8 | $17,958 |
The assumptions used in the Black-Scholes option-pricing model along with the weighted average grant date fair value for awards granted in the periods presented are as follows:
| Option Award Assumptions | Fiscal 2022 |
|---|---|
| Weighted-average assumptions used: | |
| Expected volatility | 50.0% |
| Dividend yield | — |
| Risk-free interest rate | 1.0% |
| Expected term, in years | 6.00 |
| Weighted average grant date fair value per share | $25.29 |
Performance Share Units
In fiscal 2024, 2023 and 2022, the Company issued performance share units that contain market vesting conditions, performance vesting conditions, and service conditions. The performance condition is based on the Company's market share of single family home completions ("SFC Market Share"). The SFC Market Share component of the awards are valued at the market price of a share of the Company's common stock on the date of grant. The market condition is based on the Company’s total shareholder return (“TSR”) compared to the median TSR of certain companies over athree year performance period. The Company used a Monte-Carlo simulation to determine the grant date fair value for the awards, which takes into consideration the possible outcomes pertaining to the TSR market condition. Per the terms of the awards,0% to 200% of the Company’s performance share units vest on the third anniversary of the vesting commencement date based upon achievement of the performance and market conditions as specified in the performance share unit agreement. A summary of the activity associated with these awards based on the maximum potential achievement is as follows:
| Shares (in thousands, | Weighted Average Grant Date Fair Value Per Unit | |
|---|---|---|
| at maximum achievement) | (at maximum achievement) | |
| Outstanding at April 3, 2021 | 437 | $11.27 |
| Granted | 188 | $42.23 |
| Vested | (84) | $6.38 |
| Forfeitures | (134) | $3.01 |
| Outstanding at April 2, 2022 | 407 | $29.26 |
| Granted | 254 | $42.17 |
| Vested | (128) | $33.22 |
| Forfeitures | (3) | $35.88 |
| Outstanding at April 1, 2023 | 530 | $36.79 |
| Granted | 166 | $52.10 |
| Vested | (91) | $75.11 |
| Forfeitures | (4) | $42.22 |
| Outstanding at March 30, 2024 | 601 | $36.61 |
The assumptions used in the Monte-Carlo simulation for the performance condition of performance share units along with the weighted-average grant date fair value for awards granted in the periods presented are as follows:
| Performance Unit Assumptions | Fiscal 2024 | Fiscal 2023 | Fiscal 2022 |
|---|---|---|---|
| Weighted-average assumptions used: | |||
| Expected volatility | 49.0% | 57.6% | 54.8% |
| Dividend yield | — | — | — |
| Risk-free interest rate | 4.4% | 3.7% | 1.1% |
| Expected term, in years | 3.00 | 3.00 | 2.98 |
| Weighted average grant date fair value per share | $104.20 | $84.34 | $83.04 |
Restricted Stock Units
Restricted stock units are valued at the market price of a share of the Company’s common stock on the date of grant. In general, these awards have graded vesting conditions in which a portion of awards vest ratably in three equal installments on the anniversary of thevesting commencement date. The total fair value of restricted stock which vested was approximately $15.8 million, $4.9 million, and $8.0 million during fiscal 2024, 2023, and 2022, respectively.
The weighted average grant date fair value for restricted stock units granted in fiscal 2024, 2023, and 2022 was$71.43, $61.92, and $67.90, respectively.
| (units and shares in thousands) | Restricted Stock Units |
|---|---|
| Outstanding at April 3, 2021 | 183 |
| Granted | 109 |
| Vested | (126) |
| Forfeitures | (1) |
| Outstanding at April 2, 2022 | 165 |
| Granted | 267 |
| Vested | (91) |
| Forfeitures | (11) |
| Outstanding at April 1, 2023 | 330 |
| Granted | 273 |
| Vested | (222) |
| Forfeitures | (11) |
| Outstanding at March 30, 2024 | 370 |
Earnings Per Share
Basic net income per share (“EPS”) attributable to the Company was computed by dividing net income attributable to the Company by the average number of common shares outstanding during the period. Diluted earnings per share is calculated using our weighted-average outstanding common shares, including the dilutive effect of stock awards as determined under the treasury stock method.
The following table sets forth the computation of basic and diluted earnings per common share:
| Year Ended | |||
|---|---|---|---|
| (Dollars and shares in thousands, except per share data) | March 30,2024 | April 1, 2023 | April 2, 2022 |
| Numerator: | |||
| Net income attributable to the Company's common shareholders | $146,696 | $401,802 | $248,044 |
| Denominator: | |||
| Basic weighted average shares outstanding | 57,492 | 56,987 | 56,816 |
| Dilutive securities | 486 | 408 | 490 |
| Diluted weighted average shares outstanding | 57,978 | 57,395 | 57,306 |
| Basic net income per share: | $2.55 | $7.05 | $4.37 |
| Diluted net income per share: | $2.53 | $7.00 | $4.33 |
Securities that could potentially dilute basic EPS in the future that were considered antidilutive in the periods presented are shown below:
| Type of security (in thousands) | March 30,2024 | April 1, 2023 | April 2, 2022 |
|---|---|---|---|
| Stock options | - | 13 | 11 |
| Restricted share units | - | - | 20 |
| Performance share units | 1 | 93 | 20 |
| Total dilutive securities | 1 | 106 | 51 |
Retirement Plans
The Company’s U.S. subsidiary sponsors a defined contribution savings plan covering most U.S. employees. Full-time employees covered by the plan are eligible to participate. Participating employees may contribute from 1% to 25% of their compensation to the plan, with the Company matching 50% of the first 6% of pay contributed. The Company match vests after three years of employment or immediately for employees age 50 and over. The Company recognized expense of$5.0 million,$5.9 million, and$4.2 million related to this plan during fiscal 2024, 2023, and 2022, respectively.
Full-time employees of the Company’s subsidiaries in Canada are generally covered by employer-sponsored defined contribution plans that require employee contributions and employer matching contributions. The Company recognized expense of$0.6 million in fiscal 2024 and$0.7 million in both fiscal 2023 and fiscal 2022.
Segment Information
Financial results for the Company's reportable segments have been prepared using a management approach, which is consistent with the basis and manner in which financial information is evaluated by the Company's chief operating decision maker in allocating resources and in assessing performance. The Company’s chief operating decision maker, the Chief Executive Officer, evaluates the performance of the Company’s segment primarily based on net sales, before elimination of inter-company shipments, earnings before interest, taxes, depreciation and amortization (“EBITDA”) and operating assets.
The Company operates intwo reportable segments: (i) U.S. Factory-built Housing, which includes manufacturing and retail housing operations and (ii) Canadian Factory-built Housing. Corporate/Other includes the Company’s transportation operations, corporate costs directly incurred for all segments and intersegment eliminations. Segments are generally determined by geography. Segment data includes intersegment revenues and corporate office costs that are directly and exclusively incurred for each segment. Total assets for Corporate/Other primarily include cash and certain deferred tax items not specifically allocated to another segment.
Selected financial information by reportable segment was as follows:
| Year Ended | |||||
|---|---|---|---|---|---|
| (Dollars in thousands) · March 30,2024 · April 1, 2023 · April 2, 2022 | |||||
| Net sales: | |||||
| U.S. Factory-built Housing | $1,885,507 | $2,411,342 | $1,991,066 | ||
| Canadian Factory-built Housing | 109,089 | 144,289 | 159,124 | ||
| Corporate/Other | 30,227 | 50,929 | 57,039 | ||
| Consolidated net sales | $2,024,823 | $2,606,560 | $2,207,229 | ||
| Operating income: | |||||
| U.S. Factory-built Housing EBITDA | $240,622 | $558,988 | $360,978 | ||
| Canadian Factory-built Housing EBITDA | 21,368 | 32,937 | 31,692 | ||
| Corporate/Other EBITDA | (61,502) | (46,280) | (38,793) | ||
| Depreciation | (24,136) | (16,085) | (13,384) | ||
| Amortization | (10,774) | (10,641) | (7,552) | ||
| Other expense (income) | 2,604 | (634) | (36) | ||
| Equity in net loss of affiliate | 7,023 | — | — | ||
| Consolidated operating income | $175,205 | $518,285 | $332,905 | ||
| Depreciation: | |||||
| U.S. Factory-built Housing | $22,041 | $13,624 | $10,823 | ||
| Canadian Factory-built Housing | 1,482 | 1,228 | 1,111 | ||
| Corporate/Other | 613 | 1,233 | 1,450 | ||
| Consolidated depreciation | $24,136 | $16,085 | $13,384 | ||
| Amortization of U.S. Factory-built Housing intangible assets: | $10,774 | $10,641 | $7,552 | ||
| Capital expenditures: | |||||
| U.S. Factory-built Housing | $47,856 | $47,328 | $29,133 | ||
| Canadian Factory-built Housing | 3,553 | 4,189 | 1,419 | ||
| Corporate/Other | 1,506 | 727 | 1,427 | ||
| Consolidated capital expenditures | $52,915 | $52,244 | $31,979 | ||
| (Dollars in thousands) | March 30,2024 | April 1, 2023 | |||
| Total Assets: | |||||
| U.S. Factory-built Housing (1) | $1,239,338 | $708,573 | |||
| Canadian Factory-built Housing (1) | 132,420 | 124,673 | |||
| Corporate/Other (1) | 551,583 | 729,478 | |||
| Consolidated total assets | $1,923,341 | $1,562,724 | |||
(1)
Deferred tax assets for the Canadian operations are reflected in the Canadian Factory-built Housing segment. U.S. deferred tax assets are presented in Corporate/Other because an allocation between segments is not practicable.
Commitments, Contingencies, and Concentrations
Repurchase Contingencies and Guarantees
The Company is contingently liable under terms of repurchase agreements with lending institutions that provide wholesale floor plan financing to retailers. These arrangements, which are customary in the manufactured housing industry, provide for the repurchase of products sold to retailers in the event of default by the retailer on their agreement to pay the financial institution. The risk of loss from these agreements is significantly reduced by the potential resale value of any products that are subject to repurchase and is spread over numerous retailers. The repurchase price is generally determined by the original sales price of the product less contractually defined curtailment payments. Based on these repurchase agreements and our historical loss experience, we establish an associated loss reserve which was$1.8 million and$2.5 million at March 30, 2024 and April 1, 2023, respectively. Excluding the resale value of the homes, the contingent repurchase obligation as of March 30, 2024 was estimated to be approximately$296.3 million. Losses incurred on homes repurchased were immaterial during each of the fiscal years ended March 30, 2024, April 1, 2023, and April 2, 2022.
At March 30, 2024, the Company was contingently obligated for approximately$34.0 million under letters of credit, primarily consisting of$12.6 million to support long-term debt,$21.1 million to support the casualty insurance program, and$0.3 million to support bonding agreements. The letters of credit are issued under a sub-facility of the Credit Agreement. The Company was also contingently obligated for$15.1 million under surety bonds, which generally support performance on long-term construction contracts and license and service bonding requirements.
In the normal course of business, the Company’s former subsidiaries that operated in the United Kingdom historically provided certain guarantees to two customers. Those guarantees provide contractual liability for proven construction defects up to 12 years from the date of delivery of certain products. The guarantees remain a contingent liability of the Company which declines over time through October 2027. As of the date of this report, the Company expects few, if any, claims to be reported under the terms of the guarantees.
Product Liability - Water Intrusion
The Company has received consumer complaints for damages related to water intrusion in homes built in one of its manufacturing facilities prior to fiscal 2022. The Company has investigated, and believes, the cause of the damage is the result of materials that did not perform in accordance with the manufacturer's contractual obligations. The Company has identified that certain homes constructed over that period that may be affected. Based on the results of ongoing investigation and repair efforts, the Company has developed a remediation plan under Subpart I of the HUD code and has submitted that plan to HUD for approval. The plan calls for inspection and repair of affected homes if there is evidence of damage, or procedures to mitigate the opportunity for future damage. As a result of the proposal, the Company recorded charges to execute the remediation plan of $34.5 million during the fourth quarter of fiscal 2024. The Company estimated the charges by establishing a range of total expected costs determined by an actuary using a Monte Carlo simulation. The analysis resulted in a range of losses between $34.5 million and $85.0 million. The Company was not able to determine a value in the range that was more likely than any other value, and as prescribed by U.S. GAAP, recorded the charge for remediation based on the low end of the range of potential losses. The Company will monitor the results of the inspection and repair activities, including actual repair costs, and may revise the amount of the estimated liability, which could result in an increase or decrease in the estimated liability in future periods. The liability is included in Other current liabilities in the accompanying consolidated balance sheets.
Based on the Company's investigation into the cause of the water intrusion, including third-party testing of the material at issue, the Company believes it is possible that it will recover some or all of the estimated remediation costs. The Company will attempt to recover those costs from the manufacturer of the material, the distributor of the material, their related insurance providers or from the Company's insurance providers. However, the Company is unable to record an offset for any estimated costs at this time in accordance with U.S. GAAP.
The Company has agreed to indemnify counterparties in the ordinary course of its business in agreements to acquire and sell business assets and in financing arrangements. The Company is subject to various legal proceedings and claims that arise in the ordinary course of its business. As of the date of this filing, the Company believes the ultimate liability with respect to these contingent obligations will not have, either individually or in the aggregate, a material adverse effect on the Company’s financial condition, results of operations, or cash flows.
Concentrations
The components and products used in the factory-built housing operations are presently available from a variety of vendors, and the Company is not dependent upon any single supplier. Prices of certain materials, such as lumber, insulation, steel and drywall, can fluctuate significantly due to changes in demand and supply. Additionally, availability of certain materials, such as drywall and insulation, has sometimes been limited, resulting in higher prices and/or the need to find alternative suppliers. The Company generally has been able to pass higher material costs on to its customers in the form of surcharges and price increases.
Sales from the Company's Canadian operations were approximately 5% of consolidated sales for fiscal 2024,6% in fiscal 2023, and 7% in fiscal 2022. The Company’s net assets in Canada totaled approximately$132.4 million and$124.7 million at March 30, 2024 and April 1, 2023, respectively. The Company has approximately 8,600 employees. The Company’s manufacturing facilities in Canada employ approximately 700 workers, and most of the workers belong to trade associations that operate under collective bargaining agreements. There are five collective bargaining agreements (one for each Canadian manufacturing facility) and each have separate expiration dates. The agreements are set to expire at various dates between May 2024 and November 2026.
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