AMPCO PITTSBURGH CORP
For the period ended Mar 31, 2024. Filed May 13, 2024.
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A company's report for each of its first three quarters. The financial statements are not audited. It shows how the business has moved since the last annual report, and what management says changed.
Mar 31, 2024 · Filed May 13, 2024
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Note
Note 6 – Debt
Borrowings were comprised of the following:
| March 31,2024 | December 31,2023 | |
|---|---|---|
| Revolving credit facility | $57,955 | $56,000 |
| Sale and leaseback financing obligations | 44,736 | 44,488 |
| Equipment financing facility | 17,655 | 16,719 |
| Industrial Revenue Bonds | 9,191 | 9,191 |
| Finance lease liabilities | 1,439 | 1,590 |
| Minority shareholder loan | - | 665 |
| Outstanding borrowings | 130,976 | 128,653 |
| Debt – current portion | (14,805) | (12,271) |
| Long-term debt | $116,171 | $116,382 |
The current portion of debt includes primarily swing loans under the revolving credit facility and the Industrial Revenue Bonds (“IRBs”). By definition, swing loans are temporary advances under the revolving credit facility and short term in nature. Accordingly, swing loans are classified as a current liability until the amount is either repaid, as customers remit payments, or, if elected by the Corporation, refinanced as a longer-term loan under the revolving credit facility. The swing loans equaled $2,955 at March 31, 2024. No amount was outstanding as a swing loan at December 31, 2023. Although the IRBs begin to become due in 2027, the bonds can be put back to the Corporation on short notice if they are not able to be remarketed; accordingly, the IRBs are classified as a current liability, although the Corporation considers the likelihood of the bonds being put back to the Corporation to be remote.
Revolving Credit Facility
The Corporation is a party to a revolving credit security agreement with a syndicate of banks that was amended on June 29, 2021 (the “First Amended and Restated Security Agreement”), and subsequently amended on December 17, 2021 and May 26, 2022. The First Amended and Restated Security Agreement provides for a senior secured asset-based revolving credit facility of $100,000, that can be increased to $130,000 at the option of the Corporation and with the approval of the lenders, and an allowance of $20,000 for new equipment financing (see “Equipment Financing Facility” below) but, otherwise, restricts the Corporation from incurring additional indebtedness outside of the agreement, unless approved by the banks. The revolving credit facility includes sub-limits for letters of credit not to exceed $40,000 and European borrowings not to exceed $30,000, of which up to $7,500 may be allocated for Swedish borrowings. The maturity date for the revolving credit facility is June 29, 2026 and, subject to other terms and conditions of the agreement, would become due on that date.
Availability under the revolving credit facility is based on eligible accounts receivable, inventory and fixed assets. Effective July 1, 2023, the Corporation migrated London Inter-Bank Offered Rate (“LIBOR”)-based loans to Secured Overnight Financing Rate (“SOFR”)-based loans, in accordance with the provisions specified in the revolving credit facility, coinciding with the discontinuation of LIBOR. European borrowings denominated in euros, pound sterling or krona bear interest at the Successor Rate as defined in the First Amended and Restated Security Agreement, as amended. Domestic borrowings from the revolving credit facility bear interest, at the Corporation’s option, at either (i)SOFR, as adjusted, plus an applicable margin ranging between 2.00% to 2.50% based on the quarterly average excess availability or (ii) the alternate base rate plus an applicable margin ranging between 1.00% to 1.50% based on the quarterly average excess availability. As of March 31, 2024 and December 31, 2023, there wereno European borrowings outstanding. Additionally, the Corporation is required to pay a commitment fee of 0.25% based on the daily unused portion of the revolving credit facility.
As of March 31, 2024, the Corporation had outstanding borrowings under the revolving credit facility of$57,955. The average interest rate approximated 8.22% and 7.70% for thethree months ended March 31, 2024 and 2023, respectively. The Corporation also utilizes a portion of the revolving credit facility for letters of credit (Note 8). As of March 31, 2024, remaining availability under the revolving credit facility approximated$23,174, net of standard availability reserves.
Borrowings outstanding under the revolving credit facility are collateralized by a first priority perfected security interest in substantially all assets of the Corporation and its subsidiaries (other than real property). Additionally, the revolving credit facility contains customary affirmative and negative covenants and limitations including, but not limited to, investments in certain of its subsidiaries, payment of dividends, incurrence of additional indebtedness and guaranties, and acquisitions and divestitures. In addition, the Corporation must maintain a certain level of excess availability or otherwise maintain a minimum fixed charge coverage ratio of not less than 1.05 to 1.00. The Corporation was in compliance with the applicable bank covenants as of March 31, 2024.
Sale and Leaseback Financing Obligations
In September 2018, UES completed a sale and leaseback financing transaction with Store Capital Acquisitions, LLC (“STORE”) for certain of its real property, including its manufacturing facilities in Valparaiso, Indiana and Burgettstown, Pennsylvania, and its manufacturing facility and corporate headquarters located in Carnegie, Pennsylvania (the “UES Properties”).
In August 2022, Air & Liquid Systems Corporation (“Air & Liquid”), a wholly owned subsidiary of the Corporation, completed a sale and leaseback financing transaction with STORE for certain of its real property, including its manufacturing facilities in Lynchburg, Virginia and Amherst, Virginia. In October 2022, Air & Liquid completed a sale and leaseback financing transaction with STORE for its real property, including its manufacturing facility, located in North Tonawanda, New York (collectively with the Virginia properties, the “ALP Properties”).
In connection with the August 2022 sale and leaseback financing transaction, and as modified by the October 2022 sale and leaseback financing transaction, UES and STORE entered into a Second Amended and Restated Master Lease Agreement (the “Restated Lease”), which amended and restated the existing lease agreement between UES and STORE.
Pursuant to the Restated Lease, UES will lease the ALP Properties and the UES Properties (collectively, the “Properties”), subject to the terms and conditions of the Restated Lease, and UES will sublease the ALP Properties to Air & Liquid on the same terms as the Restated Lease. The Restated Lease provides for an initial term of 20 years; however, UES may extend the lease for the Properties for four successive periods offive years each. If fully extended, the Restated Lease would expire in August 2062. UES also has the option to repurchase the Properties, which it may, and intends to, exercise in 2032, for a price equal to the greater of (i) the Fair Market Value of the Properties, or (ii)115% of Lessor’s Total Investment, with such terms defined in the Restated Lease.
In August 2022, in connection with the Restated Lease, UES and STORE entered into a Disbursement Agreement pursuant to which STORE agreed to provide up to $2,500 to UES towards certain leasehold improvements in the Carnegie, Pennsylvania manufacturing facility. In June 2023, UES received $2,500 of proceeds from the Disbursement Agreement. The annual payments for the Properties (the "Base Annual Rent") have been adjusted to repay the $2,500 over the balance of the initial term of the Restated Lease of 20 years. Advances under the Disbursement Agreement are secured by a first priority security interest in the leasehold improvements.
At March 31, 2024, the Base Annual Rent, including the Disbursement Agreement adjustment, is equal to $3,645, payable in equal monthly installments. Each October through 2052, the Base Annual Rent will increase by an amount equal to the lesser of 2.04% or 1.25 times the change in the consumer price index, as defined in the Restated Lease. The Base Annual Rent during the remaining ten years of the Restated Lease will be equal to the Fair Market Rent, as defined in the Restated Lease.
The Restated Lease and the Disbursement Agreement contain certain representations, warranties, covenants, obligations, conditions, indemnification provisions, and termination provisions customary for those types of agreements. The Corporation was in compliance with the applicable covenants as of March 31, 2024.
The effective interest rate approximated 8.24% and 8.22% for thethree months ended March 31, 2024 and 2023, respectively.
Equipment Financing Facility
In September 2022, UES and Clarus Capital Funding I, LLC (“Clarus”) entered into a Master Loan and Security Agreement, pursuant to which UES can borrow up to $20,000 to finance certain equipment purchases associated with a capital program at certain of the Corporation's FCEP locations. Each borrowing constitutes a secured loan transaction (each, a “Term Loan”). As amended, each Term Loan converts to a Term Note on the earlier of (i) the date in which the associated equipment is placed in service or (ii) April 30, 2024 (previously March 31, 2024). Each Term Note has a term of 84 months in arrears fully amortizing, commencing on the date of the Term Note.
Effective July 1, 2023, UES and Clarus amended the Master Loan and Security Agreement increasing the interest rate on each Term Loan from an annual fixed rate of 8% to an annual fixed rate of 10.25%. In December 2023, UES and Clarus further amended the Master Loan and Security Agreement to add a SOFR 'floor' to the Term Note calculation. Once converted from a Term Loan to a Term Note, interest accrues on the Term Note at a fixed rate calculated by Clarus as the like-term SOFR-swap rate, as reported in ICE Benchmark or such other information service available to Clarus, for the week ending immediately prior to the commencement date for such Term Note, subject to a floor of 3.59%, plus a SOFR adjustment of 0.31% and a margin of 4.50%.
The Term Loans and Term Notes are secured by a first priority security interest in and to all of UES’s rights, title and interests in the underlying equipment.
At March 31, 2024 and December 31, 2023, Term Notes outstanding under the equipment financing facility approximated$12,485 and $900, respectively. Interest accrues on each of the Term Notes at a fixed rate ranging between 8.40% and 8.93% per annum. As of March 31, 2024, monthly payments of principal and interest approximate $200 and continue through early 2031.
At March 31, 2024 and December 31, 2023, Term Loans outstanding totaled $5,170 and $15,819, respectively. On April 1, 2024, Term Loans equaling $3,894 were converted to Term Notes with fixed interest rates of 8.75%per annum. Monthly payments of principaland interest of $62 began May 1, 2024 and continue through April 1, 2031. On May 1, 2024, a Term Loan equaling $1,834 was converted to a Term Note with a fixed interest rate of 9.22% per annum. Monthly payments of principal and interest of $30 begin June 1, 2024 and continue through May 1, 2031.
Industrial Revenue Bonds (“IRBs”)
The Corporation hastwo IRBs outstanding: (i) $7,116 taxable IRB maturing in 2027, interest at a floating rate which averaged 5.36% and 4.54% for thethree months ended March 31, 2024 and 2023, respectively, and (ii) $2,075 tax-exempt IRB maturing in 2029, interest at a floating rate which averaged 3.70% and 2.92% for thethree months ended March 31, 2024 and 2023, respectively. The IRBs are secured by letters of credit of equivalent amounts and are remarketed periodically at which time the interest rates are reset. If the IRBs are not able to be remarketed, although considered a remote possibility by the Corporation, the bondholders can seek reimbursement immediately from the letters of credit; accordingly, the IRBs are recorded as current debt on the condensed consolidated balance sheets.
Minority Shareholder Loan
Shanxi Åkers TISCO Roll Co., Ltd. (“ATR”), a 59.88% indirectly owned joint-venture of UES, periodically has loans outstanding with its minority shareholder (Note 17). Amounts repaid approximated $664 (RMB 4,713) during the three months ended March 31, 2024. Amounts borrowed approximated $229 (RMB 1,570) during thethree months ended March 31, 2023.
Note 7 – Pension and Other Postretirement Benefits
Contributions to the Corporation’s employee benefit plans were as follows:
| Three Months Ended March 31, | ||
|---|---|---|
| 2024 | 2023 | |
| U.S. defined benefit pension plans | $192 | $207 |
| Foreign defined benefit pension plans | $120 | $113 |
| Other postretirement benefits (e.g., net payments) | $88 | $119 |
| U.K. defined contribution pension plan | $66 | $57 |
| U.S. defined contribution plan | $929 | $646 |
Net periodic pension and other postretirement benefit costs included the following components:
| Three Months Ended March 31, | ||
|---|---|---|
| U.S. Defined Benefit Pension Plans | 2024 | 2023 |
| Service cost | $10 | $10 |
| Interest cost | 2,329 | 2,483 |
| Expected return on plan assets | (3,401) | (3,596) |
| Amortization of prior service cost | - | 2 |
| Amortization of actuarial loss | 45 | 30 |
| Net benefit income | $(1,017) | $(1,071) |
| Three Months Ended March 31, | ||
|---|---|---|
| Foreign Defined Benefit Pension Plans | 2024 | 2023 |
| Service cost | $31 | $62 |
| Interest cost | 456 | 455 |
| Expected return on plan assets | (478) | (471) |
| Amortization of prior service credit | (71) | (68) |
| Amortization of actuarial loss | 180 | 147 |
| Net benefit expense | $118 | $125 |
| Three Months Ended March 31, | ||
|---|---|---|
| Other Postretirement Benefit Plans | 2024 | 2023 |
| Service cost | $43 | $59 |
| Interest cost | 98 | 55 |
| Amortization of prior service credit | (256) | (299) |
| Amortization of actuarial (gain) loss | (81) | 6 |
| Net benefit income | $(196) | $(179) |
Note 8 – Commitments and Contingent Liabilities
Outstanding standby and commercial letters of credit and bank guarantees as of March 31, 2024 equaled $19,572, ofwhich approximately one-half serves as collateral for the IRB debt. Outstanding surety bonds as of March 31, 2024 approximated $3,179 (SEK 33,900), which guarantee certain obligations under a credit insurance arrangement for certain of the Corporation’s foreign pension commitments.
At March 31, 2024, commitments for future capital expenditures approximated$3,300.
See Note 11 for derivative instruments, Note 15 for litigation and Note 16 for environmental matters.
Note 9 – Equity Rights Offering
In September 2020, the Corporation completed an equity-rights offering, issuing 5,507,889 shares of its common stock and 12,339,256 Series A warrants to existing shareholders. The shares of common stock and warrants are classified as equity instruments in the condensed consolidated statements of shareholders’ equity. Each Series A warrant provides the holder with the right to purchase 0.4464 shares of common stock at an exercise price of $2.5668, or $5.75 per whole share of common stock, and expires on August 1, 2025. For thethree months ended March 31, 2024 and 2023, respectively, the Corporation receivedno proceeds from shareholders from the exercise of Series A warrants.
Note 10 – Accumulated Other Comprehensive Loss
Net change and ending balances for the various components of accumulated other comprehensive loss as of and for thethree months ended March 31, 2024 and 2023 are summarized below. All amounts are net of tax where applicable.
| ForeignCurrencyTranslation | UnrecognizedEmployeeBenefit Costs | Cash FlowHedges | Total Accumulated Other Comprehensive Loss | Less:NoncontrollingInterest | Accumulated Other Comprehensive LossAttributable to Ampco-Pittsburgh | |
|---|---|---|---|---|---|---|
| Balance at January 1, 2024 | $(23,161) | $(40,490) | $186 | $(63,465) | $(476) | $(62,989) |
| Net change | (2,445) | (90) | 63 | (2,472) | (204) | (2,268) |
| Balance at March 31, 2024 | $(25,606) | $(40,580) | $249 | $(65,937) | $(680) | $(65,257) |
| Balance at January 1, 2023 | $(26,170) | $(32,623) | $152 | $(58,641) | $(229) | $(58,412) |
| Net change | 1,912 | (344) | 64 | 1,632 | 39 | 1,593 |
| Balance at March 31, 2023 | $(24,258) | $(32,967) | $216 | $(57,009) | $(190) | $(56,819) |
The following summarizes the line items affected on the condensed consolidated statements of operations for components reclassified from accumulated other comprehensive loss. Amounts in parentheses represent credits to net (loss) income.
| Three Months Ended March 31, | ||
|---|---|---|
| 2024 | 2023 | |
| Amortization of unrecognized employee benefit costs: | ||
| Other loss – net | $(183) | $(182) |
| Income tax provision | - | (13) |
| Net of tax | $(183) | $(195) |
| Settlements of cash flow hedges: | ||
| Depreciation and amortization (foreign currency purchase contracts) | $(6) | $(6) |
| Costs of products sold (excluding depreciation and amortization) (futures contracts – copper and aluminum) | 18 | (111) |
| Total before income tax | 12 | (117) |
| Income tax (provision) benefit | (1) | 3 |
| Net of tax | $11 | $(114) |
The income tax effect associated with the various components of other comprehensive loss for thethree months ended March 31, 2024 and 2023 is summarized below. Amounts in parentheses represent credits to net (loss) income when reclassified to earnings. Certain amounts haveno taxeffect due to the Corporation having a valuation allowance recorded against the deferred income tax assets for thejurisdiction where the income or expense is recognized. Foreign currency translation adjustments exclude the effect of income taxes since earnings of non-U.S. subsidiaries are deemed to be reinvested for an indefinite period of time.
| Three Months Ended March 31, | ||
|---|---|---|
| 2024 | 2023 | |
| Income tax effect associated with changes in: | ||
| Unrecognized employee benefit costs · $ · - · $ · - | ||
| Fair value of cash flow hedges | 2 | 6 |
| Income tax effect associated with reclassification adjustments: | ||
| Amortization of unrecognized employee benefit costs | - | (13) |
| Settlement of cash flow hedges | (1) | 3 |
Note 11 – Derivative Instruments
Certain divisions of the ALP segment are subject to risk from increases in the price of commodities (copper and aluminum) used in the production of inventory. To minimize this risk, futures contracts are entered into which are designated as cash flow hedges. At March 31, 2024, approximately 52%, or $2,787, of anticipated copper purchases over the next nine months and 56%, or $566, of anticipated aluminum purchases over the nextsix months are hedged. At March 31, 2023, approximately 45%, or $2,463, of anticipated copper purchases over the next eight months and 61%, or $714, of anticipated aluminum purchases over the nextsix months were hedged.
The Corporation periodically enters into purchase commitments to cover a portion of its anticipated natural gas and electricity usage. The commitments qualify as normal purchases and, accordingly, are not reflected on the condensed consolidated balance sheets. At March 31, 2024, the Corporation has purchase commitments covering approximately 6%, or $2,365, of anticipated natural gas usage through December 31, 2025 fortwo of its subsidiaries and approximately 12%, or $1,440, of anticipated electricity usage through December 31, 2025 fortwo of its subsidiaries. At March 31, 2023, the Corporation had purchase commitments covering approximately 35%, or $4,022, of anticipated natural gas usage through December 31, 2025 fortwo of its subsidiaries and approximately 23%, or $1,711, of anticipated electricity usage through December 31, 2025 fortwo of its subsidiaries. Purchases of natural gas and electricity under previously existing commitments equaled $979 and $533 for thethree months ended March 31, 2024 and 2023, respectively.
The Corporation previously entered into foreign currency purchase contracts to manage the volatility associated with euro-denominated progress payments to be made for certain machinery and equipment. Upon occurrence of an anticipated purchase and placement of the underlying fixed asset in service, the foreign currency purchase contract was settled and the change in fair value of the foreign currency purchase contract was deferred in accumulated other comprehensive loss and is being reclassified to earnings (depreciation and amortization expense) over the life of the underlying asset (approximately 15 years).
No portion of the existing cash flow hedges is considered to be ineffective, including any ineffectiveness arising from the unlikelihood of an anticipated transaction to occur. Additionally, no amounts have been excluded from assessing the effectiveness of a hedge.
The Corporation does not enter into derivative transactions for speculative purposes and, therefore, holdsno derivative instruments for trading purposes.
(Loss) gain on foreign exchange transactions included in other expense – net equaled $(492) and $85 for the three months ended March 31, 2024 and 2023, respectively.
The change in the fair value of the cash flow contracts is recorded as a component of accumulated other comprehensive loss. The balances as of March 31, 2024 and 2023 and the amounts recognized as and reclassified from accumulated other comprehensive loss for each of the periods are summarized below. Amounts are after tax where applicable. Certain amounts recognized as comprehensive (loss) income or reclassified from accumulated other comprehensive loss have no tax effect due to the Corporation having a valuation allowance recorded against the deferred income tax assets for the jurisdiction where the income or expense is recognized.
| Three Months Ended March 31, 2024 · Beginning ofthe Period · Recognized · Reclassified · End ofthe Period | |||||
|---|---|---|---|---|---|
| Foreign currency purchase contracts | $81 | $ | - | $6 | $75 |
| Futures contracts – copper and aluminum | 105 | 52 | (17) | 174 | |
| $186 | $52 | $(11) | $249 | ||
| Foreign currency purchase contracts | $108 | $ | - | $6 | $102 |
| Futures contracts – copper and aluminum | 44 | 178 | 108 | 114 | |
| $152 | $178 | $114 | $216 | ||
The change in fair value reclassified or expected to be reclassified from accumulated other comprehensive loss to earnings is summarized below. All amounts are pre-tax.
| Location of Gain (Loss)in Statements · Estimated tobe Reclassifiedin the Next 12 Months · Three Months Ended March 31, | ||||
|---|---|---|---|---|
| of Operations · 2024 · 2023 | ||||
| Foreign currency purchase contracts | Depreciation and amortization | $24 | $6 | $6 |
| Futures contracts – copper and aluminum | Costs of products sold (excluding depreciation and amortization) | $180 | $(18) | $111 |
Note 12 – Fair Value
The Corporation’s financial assets and liabilities reported at fair value in the condensed consolidated balance sheets as of March 31, 2024 and December 31, 2023 were as follows:
| Quoted Pricesin ActiveMarkets forIdentical Inputs(Level 1) · SignificantOtherObservableInputs(Level 2) · SignificantUnobservableInputs(Level 3) · Total | ||||||
|---|---|---|---|---|---|---|
| Investments | ||||||
| Other noncurrent assets | $3,475 | $ | - | $ | - | $3,475 |
| Investments | ||||||
| Other noncurrent assets | $3,245 | $ | - | $ | - | $3,245 |
The investments held as other noncurrent assets represent assets held in the “Rabbi” trust for the purpose of providing benefits under a non-qualified defined benefit pension plan. The fair value of the investments is based on quoted prices of the investments in active markets. The fair value of futures contracts is based on market quotations. The fair values of the debt and borrowings approximate their carrying values. Additionally, the fair values of trade receivables and accounts payable approximate their carrying values.
Note 13 – Net Sales and (Loss) Income Before Income Taxes
Net sales and (loss) income before income taxes by geographic area for thethree months ended March 31, 2024 and 2023 are outlined below. Approximately 95% of foreign net sales for each of the periods are attributable to the FCEP segment.
| Three Months Ended March 31, | ||
|---|---|---|
| Net Sales | 2024 | 2023 |
| United States | $69,764 | $55,377 |
| Foreign | 40,451 | 49,426 |
| $110,215 | $104,803 | |
| Three Months Ended March 31, | ||
|---|---|---|
| (Loss) Income Before Income Taxes | 2024 | 2023 |
| United States (1) | $(2,223) | $(1,128) |
| Foreign | 471 | 2,426 |
| $(1,752) | $1,298 | |
(1)
Includes Corporate costs of $3,476 and $3,184 for the three months ended March 31, 2024 and 2023, respectively, which represent operating costs of the corporate office not allocated to the segments.
Note 14 – Stock-Based Compensation
The Ampco-Pittsburgh Corporation 2016 Omnibus Incentive Plan, as amended (the “Incentive Plan”), authorizes the issuance of up to 3,700,000 sharesof the Corporation’s common stock for awards under the Incentive Plan. Awards under the Incentive Plan may include incentive stock options and non-qualified stock options, stock appreciation rights, restricted shares and restricted stock units, performance awards, other stock-based awards, or short-term cash incentive awards. If any award is canceled, terminates, expires, or lapses for any reason prior to the issuance of the shares, or if the shares are issued under the Incentive Plan and thereafter are forfeited to the Corporation, the shares subject to such awards and the forfeited shares will not count against the aggregate number of shares available under the Incentive Plan. Shares tendered or withheld to pay the option exercise price or tax withholding will continue to count against the aggregate number of shares of common stock available for grant under the Incentive Plan. Any shares repurchased by the Corporation with cash proceeds from the exercise of options will not be added back to the pool of shares available for grant under the Incentive Plan.
The Incentive Plan may be administered by the Board of Directors or the Compensation Committee of the Board of Directors. The Compensation Committee has the authority to determine, within the limits of the express provisions of the Incentive Plan, the individuals to whom the awards will be granted and the nature, amount and terms of such awards.
The Incentive Plan also provides for equity-based awards during any one year to non-employee members of the Board of Directors, based on the grant date fair value, not to exceed $200. The limit does not apply to shares received by a non-employee director at his or her election in lieu of the director’s retainer for board service. The restricted stock awards vest on the one-year anniversary of the grant date.
Stock-based compensation expense, including expense associated with equity-based awards granted to non-employee members of the Board of Directors, for the three months ended March 31, 2024 and 2023 equaled $346 and $627, respectively. The income tax benefit recognized in the condensed consolidated statements of operations was not significant due to the Corporation having a valuation allowance recorded against its deferred income tax assets for the majority of the jurisdictions where the expense was recognized.
Note 15 – Litigation
The Corporation and its subsidiaries are involved in various claims and lawsuits incidental to their businesses from time to time and are also subject to asbestos litigation.
Asbestos Litigation
Claims have been asserted alleging personal injury from exposure to asbestos-containing components historically used in some products manufactured by predecessors of Air & Liquid (the “Asbestos Liability”). Air & Liquid, and in some cases the Corporation, are defendants (among a number of defendants, often in excess of 50 defendants) in claims filed in various state and federal courts.
Asbestos Claims
The following table reflects approximate information about the number of claims for Asbestos Liability against Air & Liquid and the Corporation for thethree months ended March 31, 2024 and 2023 (number of claims not in thousands). The majority of the settlement and defense costs were reported and paid by insurers. Because claims are often filed and can be settled or dismissed in large groups, the amount and timing of settlements, as well as the number of open claims, can fluctuate significantly from period to period.
| Three Months Ended March 31, | ||
|---|---|---|
| 2024 | 2023 | |
| Total claims pending at the beginning of the period | 6,310 | 6,259 |
| New claims served | 324 | 481 |
| Claims dismissed | (222) | (153) |
| Claims settled | (116) | (79) |
| Total claims pending at the end of period (1) | 6,296 | 6,508 |
| Administrative closures (2) | (3,228) | (3,102) |
| Total active claims at the end of the period | 3,068 | 3,406 |
| Gross settlement and defense costs paid in period (in 000’s) | $6,907 | $4,318 |
| Avg. gross settlement and defense costs per claim resolved (in 000’s) (3) | $20.43 | $18.61 |
(1)
Included as “total claims pending” are approx imately 1,641 and 655 claims at March 31, 2024 and 2023, respectively, classified in various jurisdictions as “inactive” or transferred to a state or federal judicial panel on multi-district litigation.
(2)
For 2024, administrative closures include (i) mesothelioma claims filed five or more years ago; (ii) non-mesothelioma claims filedsix or more years ago; (iii) claims previously classified in various jurisdictions as “inactive;” and (iv) claims transferred to a state or federal judicial panel on multi-district litigation. For 2023, administrative closures included the same except mesothelioma claims filedsix or more years ago were considered administratively closed. Collectively, these claims are unlikely to result in any liability to the Corporation.
(3)
Claims resolved do not include claims administratively closed.
Asbestos Insurance
The Corporation and Air & Liquid are parties to a series of settlement agreements (“Settlement Agreements”) with insurance carriers that have coverage obligations for the Asbestos Liability (the “Settling Insurers”). Under the Settlement Agreements, the Settling Insurers accept financial responsibility, subject to the terms and conditions of the respective agreements, including overall coverage limits, for pending and future claims for the Asbestos Liability. The Settlement Agreements encompass the majority of insurance policies that provide coverage for claims for the Asbestos Liability.
The Settlement Agreements acknowledge Howden North America, Inc. (“Howden”) is entitled to coverage under policies covering the Asbestos Liability for claims arising out of the historical products manufactured or distributed by Buffalo Forge, a former subsidiary of the Corporation (the “Products”), which was acquired by Howden. The Settlement Agreements do not provide for any prioritization on access to the applicable policies or any sub-limits of liability as to Howden or the Corporation and Air & Liquid and, accordingly, Howden may access the coverage afforded by the Settling Insurers for any covered claim arising out of the Products. In general, access by Howden to the coverage afforded by the Settling Insurers for the Products will erode coverage under the Settlement Agreements available to the Corporation and Air & Liquid for the Asbestos Liability.
Asbestos Valuations
The Corporation, with the assistance of a nationally recognized expert in the valuation of asbestos liabilities, reviews the Asbestos Liability and the underlying assumptions on a regular basis to determine whether any adjustment to the Asbestos Liability or the underlying assumptions are necessary. When warranted, the Asbestos Liability is adjusted to consider current trends and new information that becomes available. In conjunction with the regular updates of the estimated Asbestos Liability, the Corporation also develops an estimate of defense costs expected to be incurred with settling the Asbestos Liability and probable insurance recoveries for the Asbestos Liability and defense costs.
In developing the estimate of probable defense costs, the Corporation considers several factors including, but not limited to, current and historical defense-to-indemnity cost ratios and expected defense-to-indemnity cost ratios. In developing the estimate of probable insurance recoveries, the Corporation considers the expert’s projection of settlement costs for the Asbestos Liability and management’s projection of associated defense costs. In addition, the Corporation consults with its outside legal counsel on insurance matters and a nationally recognized insurance consulting firm it retains to assist with certain policy allocation matters. The Corporation also considers a number of other factors including the Settlement Agreements in effect, policy exclusions, policy limits, policy provisions regarding coverage for defense costs, attachment points, gaps in the coverage, policy exhaustion, the nature of the underlying claims for the Asbestos Liability, estimated erosion of insurance limits on account of claims against Howden arising out of the Products, prior impairment of policies, insolvencies among certain of the insurance carriers, and creditworthiness of the remaining insurance carriers based on publicly available information. Based on these factors, the Corporation estimates the probable insurance recoveries for the Asbestos Liability and defense costs for the corresponding time frame of the Asbestos Liability.
In the fourth quarter of 2023, in connection with its review of the underlying assumptions and primarily as a result of identified changes in claim data and availability of new information, the Corporation recorded an undiscounted increase to its estimated Asbestos Liability of approximately $112,640. In addition, the Corporation revised its estimated defense-to-indemnity cost ratio from 65% to 60%, which reduced the Asbestos Liability by $4,162. The following table summarizes activity relating to Asbestos Liability for thethree months ended March 31, 2024 and 2023.
| Three Months Ended March 31, | ||
|---|---|---|
| 2024 | 2023 | |
| Asbestos liability, beginning of the year | $238,679 | $153,575 |
| Settlement and defense costs paid | (6,907) | (4,318) |
| Asbestos liability, end of the period | $231,772 | $149,257 |
The increase in the asbestos-related insurance receivable associated with the increase in the estimated Asbestos Liability and a lower defense-to-indemnity ratio at December 31, 2023 approximated $67,591. The following table summarizes activity relating to insurance recoveries for thethree months ended March 31, 2024 and 2023.
| Three Months Ended March 31, | ||
|---|---|---|
| 2024 | 2023 | |
| Insurance receivable – asbestos, beginning of the year | $160,245 | $105,434 |
| Settlement and defense costs paid by insurance carriers | (3,285) | (2,601) |
| Insurance receivable – asbestos, end of the period | $156,960 | $102,833 |
The insurance receivable does not assume any recovery from insolvent carriers. A substantial majority of the insurance recoveries deemed probable is from insurance companies rated A – (excellent) or better by A.M. Best Corporation. There can be no assurance, however, there will not be insolvencies among the relevant insurance carriers, or the assumed percentage recoveries for certain carriers will prove correct.
Asbestos Assumptions
The amounts recorded for the Asbestos Liability and insurance receivable rely on assumptions based on currently known facts and strategy. The Corporation’s actual expenses or insurance recoveries could be significantly higher or lower than those recorded if assumptions used in the Corporation’s or the experts’ calculations vary significantly from actual results. Key variables in these assumptions include the forecast of the population likely to have been exposed to asbestos; the number of people likely to develop an asbestos-related disease; the estimated number of people likely to file an asbestos-related injury claim against the Corporation or its subsidiaries; an analysis of pending cases, by type of injury claimed and jurisdiction where the claim is filed; average settlement value of claims, by type of injury claimed and jurisdiction of filing; the number and nature of new claims to be filed each year; the average cost of disposing of each new claim; the average annual defense costs; compliance by relevant parties with the terms of the Settlement Agreements; and the solvency risk with respect to the relevant insurance carriers. Other factors that may affect the Asbestos Liability and ability to recover under the Corporation’s insurance policies include uncertainties surrounding the litigation process from jurisdiction to jurisdiction and from case to case, reforms that may be made by state and federal courts, and the passage of state or federal tort reform legislation.
The Corporation intends to continue to evaluate the Asbestos Liability, related insurance receivable and the underlying assumptions on a regular basis to determine whether any adjustments to the estimates are required. Due to the uncertainties surrounding asbestos litigation and insurance, these regular reviews may result in the Corporation adjusting its current reserves; however, the Corporation is currently unable to estimate such future adjustments. Adjustments, if any, to the Corporation’s estimate of the Asbestos Liability and/or insurance receivable could be material to the operating results for the period in which the adjustments to the liability, receivable or allowance are recorded and to the Corporation’s condensed consolidated financial position, results of operations and liquidity.
Note 16 – Environmental Matters
The Corporation is currently performing certain remedial actions in connection with the sale of real estate previously owned and periodically incurs costs to maintain compliance with environmental laws and regulations. Environmental exposures are difficult to assess and estimate for numerous reasons, including lack of reliable data, the multiplicity of possible solutions, the years of remedial and monitoring activity required, and identification of new sites. The undiscounted potential liability for remedial actions and environmental compliance measures approximated $100 at March 31, 2024 and December 31, 2023.
Note 17 – Related Parties
ATR periodically has loans outstanding with its minority shareholder. Interest on borrowings accrues at thethree-to-five-year loan interest rate set by the People’s Bank of China, which approximated 4.35% for thethree months ended March 31, 2024 and 2023. For the three months ended March 31, 2024, ATR paid $2 (RMB 17) of interest. No interest was paid during the three months ended March 31, 2023. No interest was outstanding as of March 31, 2024 or December 31, 2023.
Loan activity for thethree months ended March 31, 2024 and 2023 was as follows:
| Three Months Ended March 31, | ||||||
|---|---|---|---|---|---|---|
| 2024 · 2024 · 2023 · 2023 | ||||||
| USD · RMB · USD · RMB | ||||||
| Balance at beginning of the period | $665 | 4,713 | $ | - | - | |
| Borrowings | - | - | 229 | 1,570 | ||
| Repayments | (664) | (4,713) | - | - | ||
| Foreign exchange | (1) | - | - | - | ||
| Balance at end of the period | $ | - | - | $229 | 1,570 | |
Sales to and purchases from ATR’s minority shareholder and its affiliates, which were in the ordinary course of business, for the three months ended March 31, 2024 and 2023 were as follows:
| Three Months Ended March 31, | ||||
|---|---|---|---|---|
| 2024 | 2024 | 2023 | 2023 | |
| USD | RMB | USD | RMB | |
| Purchases from related parties | $1,237 | 8,848 | $1,443 | 9,910 |
| Sales to related parties | $190 | 1,356 | $2,420 | 16,618 |
Balances outstanding with ATR's minority shareholder and its affiliates as of March 31, 2024 and December 31, 2023 were as follows:
| March 31, 2024 · March 31, 2024 · December 31, 2023 · December 31, 2023 | |||||
|---|---|---|---|---|---|
| USD · RMB · USD · RMB | |||||
| Accounts receivable from related parties | $ | - | - | $190 | 1,350 |
| Accounts payable to related parties | $1,068 | 7,713 | $401 | 2,841 | |
| Other current liabilities: | |||||
| Customer deposits | $105 | 761 | $149 | 1,056 | |
In addition, the Corporation had sales, in the ordinary course of business, to a wholly owned subsidiary of Crawford United Corporation which, along with other affiliated persons (collectively, the “Crawford Group”), was the beneficial owner of greater than 5% of the Corporation’s stock at December 31, 2023. Pursuant to Amendment No. 5 to Schedule 13D filed by the Crawford Group with the SEC on February 20, 2024, the Crawford Group ceased to beneficially own greater than 5% of the Corporation’s stock as of February 16, 2024. The trade receivable with the Crawford Group was $722 at December 31, 2023.
Note 18 – Business Segments
The FCEP segment produces forged hardened steel rolls, cast rolls and forged engineered products (“FEP”). Forged hardened steel rolls are used primarily in cold rolling mills by producers of steel, aluminum and other metals. Cast rolls, which are produced in a variety of iron and steel qualities, are used mainly in hot and cold strip mills, medium/heavy section mills and plate mills. FEP principally are sold to customers in the steel distribution market, oil and gas industry and the aluminum and plastic extrusion industries. The segment has operations in the United States, England, Sweden, and Slovenia and equity interests inthree joint venture companies in China. Collectively, the segment primarily competes with European, Asian and North American and South American companies in both domestic and foreign markets and distributes a significant portion of its products through sales offices located throughout the world.
The ALP segment includes Aerofin, Buffalo Air Handling and Buffalo Pumps, all divisions of Air & Liquid. Aerofin produces custom-engineered finned tube heat exchange coils and related heat transfer products for a variety of industries including original equipment manufacturers and commercial, nuclear power generation and industrial manufacturing. Buffalo Air Handling produces large custom-designed air handling systems for institutional (e.g., hospital, university), pharmaceutical and general industrial building markets. Buffalo Pumps manufactures centrifugal pumps for the fossil-fueled power generation, marine defense and industrial refrigeration industries. The segment has operations in Virginia and New York with headquarters in Carnegie, Pennsylvania. The segment utilizes an independent group of sales offices located throughout the United States and Canada.
Presented below are the net sales and (loss) income before income taxes for the Corporation’stwo business segments and sales by product line. When disaggregating revenue, consideration is given to information regularly reviewed by the chief operating decision-maker to evaluate the financial performance of the operating segments and make resource allocation decisions.
| Three Months Ended March 31, | ||
|---|---|---|
| 2024 | 2023 | |
| Net Sales: | ||
| Forged and Cast Engineered Products | ||
| Forged and cast mill rolls | $73,396 | $71,699 |
| FEP | 3,793 | 5,099 |
| Forged and Cast Engineered Products | 77,189 | 76,798 |
| Air and Liquid Processing | ||
| Air handling systems | $12,510 | $9,204 |
| Heat exchange coils | 10,823 | 10,635 |
| Centrifugal pumps | 9,693 | 8,166 |
| Air and Liquid Processing | 33,026 | 28,005 |
| Total Reportable Segments | $110,215 | $104,803 |
| (Loss) income before income taxes: | ||
| Forged and Cast Engineered Products | $1,576 | $2,224 |
| Air and Liquid Processing | 1,982 | 2,953 |
| Total Reportable Segments | 3,558 | 5,177 |
| Other expense, including corporate costs | (5,310) | (3,879) |
| Total | $(1,752) | $1,298 |
The text of this filing, as the company filed it with the SEC, without its images or exhibits. This is not investment advice.