MERCER INTERNATIONAL INC
For the period ended Dec 31, 2023. Filed Feb 15, 2024.
View on SEC.govAbout this filing
A company's yearly report to the SEC, with audited financial statements. It is the fullest account a company gives of its business, its finances and the risks it sees.
FY2023 · Filed Feb 15, 2024
Extracted filing text, with the paragraph anchors used by the comparison.
See the whole filing, with its images and exhibitsContents
Mercer
General
We are a global forest products company and have two reportable operating segments:
Pulp – consists of the manufacture, sale and distribution of pulp, electricity and chemicals at our pulp mills.
Solid Wood –consists of the manufacture, sale and distribution of lumber, manufactured products (including CLT, glulam and finger joint lumber), wood pallets, electricity, biofuels and wood residuals at our sawmills and other facilities in Germany and our mass timber facilities in North America.
We have consolidated annual production capacity of approximately 2.3 million ADMTs of kraft pulp, 960 MMfbm of lumber, 210,000 m 3 of CLT, 45,000 m 3 of glulam, 17 million pallets, 230,000 tonnes of biofuels (wood pellets and briquettes) and 426.5 MW of electrical generation.
Pulp Segment
We are one of the world’s largest producers of “market” NBSK pulp, which is pulp that is sold on the open market. Our size provides us increased presence, better industry information in our markets and close customer relationships with many large pulp consumers.
(3)
We operate four modern and highly efficient pulp mills. These include NBSK mills in Eastern Germany and one NBSK mill and one “swing” kraft mill in Western Canada which produces both NBSK and NBHK.
We are the sole NBSK producer, and the only significant market pulp producer in Germany, which is the largest pulp import market in Europe. We supply the growing pulp demand in China both through our Canadian mills’ ready access to the Port of Vancouver and through our Stendal mill’s existing logistics arrangements.
In addition, as a result of the significant investments made in cogeneration equipment, all of our mills generate and sell a significant amount of surplus “green” energy. We also produce and sell tall oil from black liquor, a by-product of our production process, which is used as both a chemical additive and as a green energy source.
In the second quarter of 2023, we commissioned the lignin pilot production and research and development facility at our Rosenthal mill. This facility can produce approximately 250 tonnes of lignin per year. We believe lignin has the potential to be a sustainable green alternative to displace fossil fuels and hydrocarbon-based products.
Of our consolidated annual production capacity of approximately 2.3 million ADMTs of kraft pulp, approximately 2.0 million ADMTs or 89% is NBSK and the balance is NBHK.
Key operating details for each of our pulp mills are as follows:
Stendal mill–Our Stendal mill is a modern, efficient, single line, ISO 9001, 14001, 38200 and 50001 certified NBSK pulp mill that has an annual production capacity of approximately 740,000 ADMTs and 148 MW of electrical generation. The Stendal mill is located near the town of Arneburg, Germany, approximately 80 miles west of Berlin.
Rosenthal mill–Our Rosenthal mill is a modern, efficient ISO 9001, 14001, 38200 and 50001 certified NBSK pulp mill that has an annual production capacity of approximately 360,000 ADMTs and 57 MW of electrical generation. The Rosenthal mill is located in the town of Rosenthal am Rennsteig, Germany, approximately 185 miles south of Berlin.
Celgar mill–Our Celgar mill is a modern, efficient ISO 9001 and 14001 certified NBSK pulp mill that has an annual production capacity of approximately 520,000 ADMTs and 100 MW of electrical generation. The Celgar mill is located near the city of Castlegar, British Columbia, Canada, approximately 375 miles east of Vancouver.
Peace River mill–Our Peace River mill is a modern, efficient ISO 9001 and 14001 certified mill that produces both NBSK and NBHK pulp and has an annual production capacity of approximately 475,000 ADMTs and 65 MW of electrical generation. The Peace River mill is located near the town of Peace River, Alberta, Canada, approximately 305 miles north of Edmonton. Peace River also holds two 20-year renewable governmental forest management agreements and three deciduous timber allocations in Alberta with an aggregate allowable annual cut of approximately 2.9 million m 3 of hardwood and softwood allocations totaling 375,000 m 3. Through our Peace River mill, we have a 50% proportionate share of the annual production capacity of the Cariboo mill, with our share of its annual production capacity being approximately 170,000 ADMTs and 28.5 MW of electrical generation. The Cariboo mill is located in Quesnel, British Columbia, Canada.
Our pulp mills are some of the newest and most modern pulp mills in Europe and North America. We believe the relative age, production capacity and electrical generation capacity of our mills provide us with certain manufacturing cost and other advantages over many of our competitors. We believe our competitors’ older mills do not have the equipment or capacity to produce or sell surplus power or chemicals in a meaningful amount. In addition, as a result of the relative age of our mills, they benefit from lower maintenance capital requirements and higher efficiency relative to many of our competitors’ mills.
(4)
The following table sets out our pulp production and pulp revenues for the periods indicated:
| Year Ended December 31, | |||
|---|---|---|---|
| 2023 | 2022 | 2021 | |
| Pulp production ('000 ADMTs) | 1,965.6 | 1,878.6 | 1,863.9 |
| Pulp sales ('000 ADMTs) | 1,951.2 | 1,917.7 | 1,812.7 |
| Pulp revenues (in thousands) | $1,402,620 | $1,686,370 | $1,389,439 |
Our pulp mills generate and sell surplus electricity, providing us with a stable revenue source unrelated to pulp prices. Our German pulp mills also generate tall oil from black liquor, which is sold to third parties for use in numerous applications, including biofuels. Since our energy and chemical production are by-products of our pulp production process, there are minimal incremental costs and our surplus energy and chemical sales are highly profitable. All of our mills generate and sell surplus energy to regional utilities or the regional electrical market. Our German mills can sell energy at market prices and our Stendal mill has the option to sell energy pursuant to a special tariff under Germany’s Renewable Energy Sources Act, or the “Renewable Energy Act”. However, in 2023, as a result of higher energy prices resulting from reduced supply caused by the war in Ukraine, Stendal primarily sold energy at market prices which were generally higher than the tariff rate. Both the European Union and Germany have enacted or proposed legislation related to energy supply shortages and high energy prices resulting from the war, including a mandatory cap on market revenues at €180 per MWh for inframarginal generators such as renewables, nuclear and lignite producers. The price cap came into force in February 2023 and has been extended to January 2025. On December 16, 2022, the German government approved a "windfall" profits tax on energy producers which took effect from December 2022 until it expired in June 2023. The windfall profits tax was equivalent to 90% of the revenue above a "baseline" threshold for energy producers. See Item 1A. “Risk Factors – We sell surplus green energy in Germany and are subject to changing energy legislation in response to high prices and energy shortages".
Our Peace River mill sells surplus energy to its regional electrical market. Our Celgar mill is party to a fixed electricity purchase agreement with the regional public utility provider for the sale of surplus power which runs until October 2030.
The following table sets out the amount of surplus energy we produced and sold and revenues from the sale of such surplus energy and chemicals in our pulp segment for the periods indicated:
| Year Ended December 31, | |||||||||
|---|---|---|---|---|---|---|---|---|---|
| 2023 · 2022 · 2021 | |||||||||
| (MWh) · ($) · (MWh) · ($) · (MWh) · ($) | |||||||||
| (in thousands) · (in thousands) · (in thousands) | |||||||||
| Surplus electricity(1) | 832,587 | 89,134 | 751,720 | 167,518 | 701,971 | 86,311 | |||
| Chemicals | 24,376 | 12,229 | 7,343 | ||||||
| Total | 113,510 | 179,747 | 93,654 | ||||||
(1)
Does not include our 50% joint venture interest in the Cariboo mill, which is accounted for using the equity method.
We serve pulp customers in Europe, Asia and North America. We primarily work directly with customers to capitalize on our geographic diversity, coordinate sales and enhance customer relationships. We believe our ability to deliver high-quality pulp on a timely basis and our customer service makes us a preferred supplier for many customers.
Solid Wood Segment
Our solid wood segment consists of the manufacture, sale and distribution of lumber, manufactured products (including CLT, glulam and finger joint lumber), wood pallets, electricity, biofuels and wood residuals from our sawmills and other facilities located in Germany and our mass timber facilities in North America, which include the recently acquired U.S. and Canadian facilities of the Structurlam group of companies, referred to as the “Structurlam Group”.
Since 2021, we have invested approximately $396.6 million to expand our solid wood activities and product mix, to acquire the Mercer Spokane Mass Timber facility, referred to as the "Mercer Spokane facility" in 2021, the Torgau facility in 2022 and substantially all of the assets of the Structurlam Group in June 2023,
(5)
which included a mass timber production facility in Conway, Arkansas, referred to as the "Mercer Conway facility" and three mass timber production facilities in British Columbia, Canada. We combined the British Columbia facilities into one facility, referred to as the "Mercer Okanagan facility" after completing the acquisition.
In addition, since 2021 we have invested approximately $96.3 million in capital expenditures in our solid wood segment to increase production, lower costs and enhance efficiency.
Our solid wood segment has an aggregate capacity of approximately 960 MMfbm of lumber, 210,000 m 3 of CLT, 45,000 m 3 of glulam, 17 million pallets, 230,000 tonnes of biofuels and 28 MW of electrical generation.
The following is a description of the mills and facilities comprising our solid wood segment:
Friesau mill– Our Friesau mill is ISO 50001 and 38200 certified and has an annual production capacity of approximately 550 MMfbm of lumber and 13 MW of electrical generation. The mill is located in Friesau, Germany, approximately 185 miles south of Berlin and 10 miles west of our Rosenthal mill and is one of the Rosenthal mill’s largest fiber suppliers. The mill has a diverse product line ranging from custom rough green and dry lumber for the European market to kiln-dried, dimension lumber for the United States, Japan, United Kingdom and other export markets.
Torgau facility–Our Torgau facility is ISO 50001 certified and is an integrated sawmill and value-add pallet production facility, with an annual production capacity of approximately 410 MMfbm of lumber, 17 million pallets and 15 MW of electrical generation. The Torgau facility can also produce up to 230,000 tonnes of biofuels, consisting of wood pellets and briquettes, used to generate electricity and thermal energy. The Torgau facility is currently one of the world’s largest producers of Euro-pallets, the standard European shipping pallet. The Torgau facility is located in Torgau, Germany, approximately 70 miles south of Berlin.
Mercer Spokane facility–The Mercer Spokane facility is a 253,000 square foot facility that has an annual production capacity of 140,000 m 3 of CLT. We believe that the facility is one of the largest CLT facilities in North America and that it currently represents approximately 20% of North American CLT capacity. CLT is a wood panel product, made from adhering layers of sawn lumber and is used as a more sustainable alternative to steel and concrete in building projects.
Mercer Conway facility– The Mercer Conway facility is a modern, state-of-the-art manufacturing facility that was built in 2021 and has an annual combined capacity of approximately 75,000 m 3 of CLT and glulam. The Mercer Conway facility includes over 280,000 square feet of manufacturing space, and is strategically located in the Southern United States in proximity to growing construction markets with access to a large high-quality regional wood basket.
Mercer Okanagan facility– The Mercer Okanagan facility has an annual capacity of approximately 40,000 m 3 of glulam and CLT. As glulam is commonly incorporated into mass timber construction projects, these assets complement our Mercer Spokane facility and enhance our ability to service the growing customer base for our mass timber business.
The European and U.S. lumber markets are very different. In the European market, lumber is generally customized in terms of dimensions and finishing. The U.S. market is driven primarily by demand from new housing starts and home renovation activities and dimensions and finishing are generally standardized. Additionally, lumber production and sales in Europe are commonly measured in m 3, whereas in the U.S. they are measured in Mfbm.
(6)
The following table sets out our major product production and revenues in our solid wood segment for the periods indicated:
| Year Ended December 31, | ||||||
|---|---|---|---|---|---|---|
| 2023 | 2022(1) | 2021 | ||||
| Lumber production (MMfbm) | 462.3 | 442.2 | 447.9 | |||
| Lumber sales (MMfbm) | 500.5 | 409.9 | 419.7 | |||
| Lumber revenues (in thousands) | $217,939 | $288,002 | $293,166 | |||
| Energy production and sales (‘000 MWh) | 160.2 | 109.6 | 74.6 | |||
| Energy revenues (in thousands) | $21,451 | $25,653 | $11,547 | |||
| Manufactured products production(2) (‘000 m3) | 25.1 | 36.3 | 6.1 | |||
| Manufactured products sales(2) (‘000 m3) | 33.4 | 28.8 | 4.1 | |||
| Manufactured products revenues(2) (in thousands) | $58,895 | $22,759 | $2,391 | |||
| Pallet production (‘000 units) | 10,707.2 | 2,568.4 | — | |||
| Pallet sales (‘000 units) | 11,041.2 | 2,646.3 | — | |||
| Pallet revenues (in thousands) | $121,424 | $36,063 | $— | |||
| Biofuel production(3) (‘000 tonnes) | 167.2 | 45.7 | — | |||
| Biofuel sales(3) (‘000 tonnes) | 144.8 | 49.8 | — | |||
| Biofuel revenues(3) (in thousands) | $40,680 | $17,691 | $— | |||
| Wood residuals revenues (in thousands) | $11,665 | $18,290 | $6,368 | |||
(1)
(2)
Primarily includes CLT, glulam and finger joint lumber for the year ended December 31, 2023, CLT and finger joint lumber for the year ended December 31, 2022 and finger joint lumber for the year ended December 31, 2021.
(3)
Includes pellets and briquettes.
The Friesau mill and Torgau facility generate electricity for minimal incremental costs, all of which is sold, providing a stable revenue source unrelated to lumber prices. Both the Friesau mill and Torgau facility can sell surplus electricity at market prices or pursuant to special tariff rates under the Renewable Energy Act. In 2023, the Friesau mill and Torgau facility primarily sold energy at their special tariff rates which were generally higher than market prices.
The following table sets out the amount of surplus energy we produced and sold and revenues from the sale of surplus energy by our Friesau mill and Torgau facility for the periods indicated.
| Year Ended December 31, | ||||||
|---|---|---|---|---|---|---|
| 2023 | 2022(1) | 2021 | ||||
| (MWh) | ($) | (MWh) | ($) | (MWh) | ($) | |
| (in thousands) · (in thousands) · (in thousands) | ||||||
| Surplus electricity | 160,161 | 21,451 | 109,582 | 25,653 | 74,648 | 11,547 |
(1)
Corporate Structure, History and Development of Business
Mercer Inc. is a corporation organized under the laws of the State of Washington whose common stock is quoted and listed for trading on the NASDAQ Global Select Market (MERC).
(7)
The following chart sets out our principal operating subsidiaries, all of which are directly or indirectly 100% owned, their jurisdictions of organization and their principal activities:
| Principal Operating Subsidiaries | ||
|---|---|---|
| Name | Jurisdiction ofOrganization | Principal Activities |
| Mercer Stendal GmbH (formerly Zellstoff Stendal GmbH) | Germany | Pulp, energy and chemical production and sales |
| Mercer Rosenthal GmbH (formerly Zellstoff-und Papierfabrik Rosenthal GmbH) | Germany | Pulp, energy and chemical production and sales |
| Mercer Celgar Limited Partnership | British Columbia, Canada | Pulp, energy and chemical production and sales |
| Mercer Peace River Pulp Ltd. | British Columbia, Canada | Pulp and energy production and sales |
| Mercer Timber Products GmbH | Germany | Lumber and energy production and sales |
| Mercer Spokane LLC (formerly Mercer Mass Timber LLC) | Washington, U.S.A. | CLT production and sales |
| Mercer Torgau GmbH & Co. KG (formerly HIT Holzindustrie Torgau GmbH & Co. KG) | Germany | Pallets, lumber, biofuels and energy production and sales |
| Mercer Holz GmbH | Germany | Wood procurement and logistics |
| Mercer Conway Inc. | Delaware, U.S.A. | CLT and glulam production and sales |
We entered into the pulp business in 1994 by acquiring our Rosenthal mill and in 1999 converted it to the production of kraft pulp. We subsequently expanded our pulp operations by constructing the Stendal mill at a cost of approximately $1.1 billion in 2004 and acquired the Celgar mill in 2005 and the Peace River mill in 2018.
In 2017, we entered into the solid wood business when we acquired the Friesau mill. In 2021, we acquired the Mercer Spokane facility for approximately $51.3 million. In September 2022, we acquired all of the outstanding shares of the parent company of Mercer Torgau GmbH & Co. KG, the owner of the Torgau facility, for approximately $263.2 million, inclusive of working capital. In June 2023, we acquired the Mercer Conway facility and Mercer Okanagan facility from the Structurlam Group for approximately $82.1 million.
The text of this filing, as the company filed it with the SEC, without its images or exhibits. This is not investment advice.