MERCER INTERNATIONAL INC
For the period ended Dec 31, 2023. Filed Feb 15, 2024.
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FY2023 · Filed Feb 15, 2024
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Item 7. Results of Operations
Results of Operations
General
We have two reportable operating segments:
Pulp – consists of the manufacture, sale and distribution of pulp, electricity and chemicals at our pulp mills.
Solid Wood – consists of the manufacture, sale and distribution of lumber, manufactured products (including CLT, glulam and finger joint lumber), wood pallets, electricity, biofuels and wood residuals at our sawmills and other facilities in Germany and our mass timber facilities in North America.
Each segment offers primarily different products and requires different manufacturing processes, technology and sales and marketing.
Markets for kraft pulp are global, cyclical and commodity based. Our financial performance depends on a number of variables that impact sales and production costs. Sales and production results for kraft pulp are influenced largely by the market price for kraft pulp, fiber costs and foreign currency exchange rates. Kraft pulp prices are highly cyclical and primarily determined by the balance between supply and demand. Pricing and demand are influenced by global macro-economic conditions, changes in consumption and industry capacity, the level of customer and producer inventories and fluctuations in exchange rates. The third party industry quoted average European list prices for NBSK pulp between 2014 and 2023 have fluctuated between a low of $790 per ADMT in 2016 to a high of $1,500 per ADMT in 2022. In the same period, third party industry quoted average North American list prices for NBHK pulp have fluctuated between a low of $820 per ADMT in 2016 to a high of $1,620 per ADMT in 2022.
Our pulp sales realizations are based on third party industry quoted list prices, net of customer discounts, rebates and other selling concessions. Our sales to China are closer to a net price with significantly lower or little discounts and rebates.
The market for lumber is cyclical and generally driven by macroeconomic conditions, producer inventories and fluctuations in exchange rates. As a key construction material, the pricing and demand for lumber is significantly influenced by the number of housing starts, especially in the U.S. In the U.S., third party industry quoted monthly average western spruce/pine/fir (“WSPF”) 2 x 4 #2&Btr prices between 2014 and 2023 have fluctuated between a low of $245 per Mfbm in 2015 to a high of $1,604 per Mfbm in 2021. Similarly, the demand for CLT is primarily driven by the wood construction market and increased government policies focused on a low-carbon economy.
European and U.S. lumber markets differ. In the European market, lumber is generally customized in terms of dimensions and finishing, whereas the U.S. market is driven primarily by demand from new housing starts
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and home renovation activities and dimensions and finishing are generally standardized and competition is primarily price driven.
Energy and chemical production and sales are key revenue sources for us. Further initiatives to increase our generation and sales of renewable energy, chemicals and other by-products will continue to be a key focus for us. Such further initiatives may require additional capital spending.
Energy and chemicals are by-products of our pulp and lumber production and the volumes generated and sold are primarily related to the rate of production. Prices for our energy and chemical sales are generally stable and unrelated to cyclical changes in pulp or lumber prices.
Our production costs are influenced by the availability and cost of raw materials, energy and labor, and our plant efficiencies and productivity. Our main raw material is fiber in the form of wood chips, pulp logs, sawlogs and lumber. Wood chip, pulp log and sawlog costs are primarily affected by the supply of, and demand for, lumber and pulp, which are both highly cyclical. Higher fiber costs could affect producer profit margins if they are unable to pass along price increases to pulp, lumber, pallet and biofuel customers or purchasers of surplus energy.
Our financial performance is also impacted by changes in the dollar to euro and Canadian dollar exchange rates. Changes in currency rates affect our operating results because most of our operating costs at our German mills are incurred in euros and those at our Canadian mills are in Canadian dollars. These costs do not fluctuate with the dollar to euro or Canadian dollar exchange rates. Thus, an increase in the strength of the dollar versus the euro and the Canadian dollar decreases our operating costs and increases our operating margins and income from operations. Conversely, a weakening of the dollar against the euro and the Canadian dollar tends to increase our operating costs and decrease our operating margins and income from operations. Our energy, chemical, pallet, biofuel, wood residual and European lumber sales are made in local currencies and, as a result, decline in dollar terms when the dollar strengthens and increase when the dollar weakens.
As a corollary to changes in exchange rates between the dollar and the euro and Canadian dollar, a stronger dollar generally increases costs to our customers and results in downward pressure on pulp and lumber prices. Conversely, a weakening dollar generally supports higher pulp and lumber pricing. However, there is invariably a time lag between changes in currency exchange rates and prices. This lag can vary and is not predictable with any precision.
Production costs also depend on the total volume of production. High operating rates and production efficiencies permit us to lower our average per unit cost by spreading fixed costs over more units. Higher operating rates also permit us to increase our generation and sales of surplus renewable energy, chemicals and biofuels. Our production levels are also dependent on, among other things, the number of days of maintenance downtime at our mills.
Unexpected maintenance downtime can be particularly disruptive in our industry.
Selected 2023 Highlights
In 2023, we:
further grew our mass timber business with the acquisition of the Mercer Conway facility and the Mercer Okanagan facility, which increased both our production capacity and our product range to include glulam;
continued to ramp up operations, securing customer contracts and building up the order book of our mass timber business;
enhanced liquidity with the issue of $200.0 million 2028 Senior Notes and expanding availability under the German Revolving Facility by €70.1 million; and
completion of the Rosenthal lignin plant which has a production capacity of approximately 250 tonnes of lignin per year.
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Current Market Environment
We currently expect modestly increasing NBSK pulp prices in Europe in the first half of 2024 as a result of stronger demand due to the easing of inflationary pressures. For China and North America we currently expect prices to be generally stable in the first part of 2024, with reduced supply offset by continued weak demand. For NBHK pulp we currently expect stable prices in the first half of 2024.
In our solid wood segment, we currently expect a modest increase in U.S. lumber prices in the first half of 2024 driven by increased housing activity and low customer inventory levels. In Europe, we expect lumber prices to be relatively flat as demand remains weak due to continued high interest rates and economic uncertainty. We currently expect mass timber prices to be stable in the first half of 2024 due to continued strong demand for green alternative building products. Pallet prices are expected to be generally stable in the first half of 2024.
Summary Financial Highlights
| Year Ended December 31, | ||||
|---|---|---|---|---|
| 2023 | 2022(1) | |||
| (in thousands, other than percent and per share amounts) | ||||
| Statement of Operations Data | ||||
| Pulp segment revenues | $1,516,130 | $1,866,117 | ||
| Solid wood segment revenues | 472,054 | 408,458 | ||
| Corporate and other revenues | 5,660 | 6,362 | ||
| Total revenues | $1,993,844 | $2,280,937 | ||
| Pulp segment operating income (loss) | $(48,262) | $340,664 | ||
| Solid wood segment operating income (loss) | (87,663) | 70,642 | ||
| Corporate and other operating loss | (52,849) | (18,938) | ||
| Total operating income (loss) | $(188,774) | $392,368 | ||
| Pulp segment depreciation and amortization | $114,151 | $112,058 | ||
| Solid wood segment depreciation and amortization | 57,320 | 31,170 | ||
| Corporate and other depreciation and amortization | 1,031 | 925 | ||
| Total depreciation and amortization | $172,502 | $144,153 | ||
| Operating EBITDA (2) | $17,462 | $536,521 | ||
| Operating EBITDA margin(2) | 1% | 24% | ||
| Impairment of sandalwood business held for sale | $33,734 | $— | ||
| Income tax recovery (provision) | $27,767 | $(98,264) | ||
| Net income (loss) | $(242,056) | $247,039 | ||
| Net income (loss) per common share | ||||
| Basic | $(3.65) | $3.74 | ||
| Diluted | $(3.65) | $3.71 | ||
| Common shares outstanding at period end | 66,525 | 66,167 | ||
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(2)
See “Non-GAAP Financial Measures” for a description of Operating EBITDA and Operating EBITDA margin, their limitations and why we consider them to be useful measures. The following table provides a reconciliation of net income (loss) to operating income (loss) and Operating EBITDA for the years indicated:
| Year Ended December 31, | ||||
|---|---|---|---|---|
| 2023 | 2022(1) | |||
| (in thousands) | ||||
| Net income (loss) | $(242,056) | $247,039 | ||
| Income tax provision (recovery) | (27,767) | 98,264 | ||
| Interest expense | 88,246 | 71,499 | ||
| Other income | (7,197) | (24,434) | ||
| Operating income (loss) | (188,774) | 392,368 | ||
| Add: Depreciation and amortization | 172,502 | 144,153 | ||
| Add: Impairment of sandalwood business held for sale | 33,734 | — | ||
| Operating EBITDA | $17,462 | $536,521 | ||
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Selected Production, Sales and Other Data
| Year Ended December 31, | |||||
|---|---|---|---|---|---|
| 2023 | 2022(1) | ||||
| Pulp Segment | |||||
| Pulp production ('000 ADMTs) | |||||
| NBSK | 1,714.4 | 1,607.6 | |||
| NBHK | 251.2 | 271.0 | |||
| Annual maintenance downtime ('000 ADMTs) | 82.9 | 111.0 | |||
| Annual maintenance downtime (days) | 71 | 80 | |||
| Pulp sales ('000 ADMTs) | |||||
| NBSK | 1,689.0 | 1,660.8 | |||
| NBHK | 262.2 | 257.0 | |||
| Average NBSK pulp prices ($/ADMT)(2) | |||||
| Europe | 1,257 | 1,427 | |||
| China | 747 | 949 | |||
| North America | 1,448 | 1,704 | |||
| Average NBHK pulp prices ($/ADMT)(2) | |||||
| China | 592 | 794 | |||
| North America | 1,227 | 1,514 | |||
| Average pulp sales realizations ($/ADMT)(3) | |||||
| NBSK | 729 | 876 | |||
| NBHK | 627 | 869 | |||
| Energy production ('000 MWh)(4) | 2,142.0 | 2,028.1 | |||
| Energy sales ('000 MWh)(4) | 832.6 | 751.7 | |||
| Average energy sales realizations ($/MWh)(4) | 107 | 214 | (5) | ||
| Solid Wood Segment | |||||
| Lumber | |||||
| Production (MMfbm) | 462.3 | 442.2 | |||
| Sales (MMfbm) | 500.5 | 409.9 | |||
| Average sales realizations ($/Mfbm) | 435 | 703 | |||
| Energy | |||||
| Production and sales ('000 MWh) | 160.2 | 109.6 | |||
| Average sales realizations ($/MWh) | 134 | 224 | (5) | ||
| Manufactured products(6) | |||||
| Production ('000 m3) | 25.1 | 36.3 | |||
| Sales ('000 m3) | 33.4 | 28.8 | |||
| Average sales realizations ($/m3) | 1,514 | 715 | |||
| Pallets | |||||
| Production ('000 units) | 10,707.2 | 2,568.4 | |||
| Sales ('000 units) | 11,041.2 | 2,646.3 | |||
| Average sales realizations ($/unit) | 11 | 14 | |||
| Biofuels(7) | |||||
| Production ('000 tonnes) | 167.2 | 45.7 | |||
| Sales ('000 tonnes) | 144.8 | 49.8 | |||
| Average sales realizations ($/tonne) | 281 | 355 | |||
| Average Spot Currency Exchange Rates | |||||
| $ / €(8) | 1.0817 | 1.0534 | |||
| $ / C$(8) | 0.7412 | 0.7691 | |||
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(2)
Source: RISI pricing report. Europe and North America are list prices. China are net prices which include discounts, allowances and rebates.
(3)
Sales realizations after customer discounts, rebates and other selling concessions. Incorporates the effect of pulp price variations occurring between the order and shipment dates.
(4)
Does not include our 50% joint venture interest in the Cariboo mill, which is accounted for using the equity method.
(5)
Energy sales realizations for the year ended December 31, 2022 are net of the German energy windfall tax of $6.7 million for the pulp segment and $1.1 million for the solid wood segment.
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(8)
Average Federal Reserve Bank of New York Noon Buying Rates over the reporting period.
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The text of this filing, as the company filed it with the SEC, without its images or exhibits. This is not investment advice.